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Toroidal Launcher High Torque kit - 1:2 Gear Ratio

Print Profile(3)

All
P1S
P1P
X1
X1 Carbon
X1E
A1
A1 mini
H2D
H2D Pro
H2S
P2S
H2C
X2D
A2L

Toroidal Launcher HT kit - All parts
Toroidal Launcher HT kit - All parts
Designer
2.1 h
1 plate
4.8(110)

All in one plate 20mm/s for ToroidalRings
All in one plate 20mm/s for ToroidalRings
8.8 h
1 plate
5.0(7)

0.2mm layer, 2 walls, 15% Gyroid infill
0.2mm layer, 2 walls, 15% Gyroid infill
2.1 h
1 plate
5.0(4)

Open in Bambu Studio
Boost
421
858
179
42
1.8 k
1.2 k
Released 

Description

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High-Torque Conversion Kit for Toroidal Launcher

This is an add-on modification for my Toroidal Launcher design that replaces the final stage of the gearbox with a lower ratio gearset designed for high torque. The standard 1:3 ratio gears are replaced with a 1:2 ratio set featuring larger sun gear and twice as many planet gears giving the modified launcher a 1:32 ratio gearbox.

Specifications

  • 1:2 gear ratio
  • 0.75mm gear module for easy replacement; uses existing ring gear and housing

Printing Tips

  • The included print profile adjusts several of the standard settings and is what I've found works the best for speed and quality when printing gears.
    • Arachne wall generator
    • 25% infill, 5 bottom/top walls
    • 75 mm/s inner and outer wall speed
  • For best results calibrate flow rate before printing

Assembly

  • Loosely insert four of the planet gears into the planet carrier.
  • Insert the sun gear followed by the two remaining planet gears. Once all gears are aligned push each planet gear down until it's firmly seated in the carrier. The sun gear should be held in place by the six planet gears.
  • Insert the carrier assembly into the threaded ring so it sits flush.
  • Remove the threaded cap from an assembled launcher by holding the output drive bit and twisting the threaded cap so it loosens.
  • The following parts will be reused from the threaded cap assembly, set them aside.
  • Screw the high torque gear assembly to the launcher housing using the existing hex drive to connect the two stages.
  • Use the original ring gear and cap to secure the complete assembly.
  • Done! As with the original design it can help to add a bit of lubrication to ensure all parts move smoothly.

Related Designs

This design is part of a collection of modifications for my Toroidal Launcher design and allows users to customize the launcher to their liking.

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License

This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.