RatRig V-Core 4 400 Clicky Clack Door 8mm Panels

Remix for 400mm sized V-Core 4. Beefed Up Hinges. M6 Mounting to Main Frame.

Print Instructions

Print the Lower and Upper Hinge with 0% Infill and as much walls as needed till the part is 100% solid.

Use a filament with good layer adhesion, there is quite some force on these hinges.

Recommended is ABS(-CF/GF) / PC(-CF)

For the Remaining Parts use Top/Bottom/Walls 4/4/4 40% Infill

Preparation+Assembly

Drill out the Holes for the split bushings

Use a Vice or press to insert the bushings and pins into the parts.

Keep parts as straight as possible, otherwise the printed parts will crack.

Pins should stick out approx. 20mm when fully seated.

Refer also to the Assembly instructions on GitHub for the remaining parts.

This Build uses Blind Joint Assembly for the Main Frame of the Door. There are plenty of Tutorials available for this.

To attache the hinges and latch to the panels just drill holes Straight thru the panels. No cutouts needed.

BOM:

Frame+Front Panel for 400 Size Printer

2x3030 Extrusion 850mm

2x3030 Extrusion 640mm

Polycarbonat Panel 850x700x5mm

4xFrame Braces (printed)

Drill Jig Blind Joints(printed)

16x M6x12 SHCS

16x 3030 M6 T-Nut

4x M8x16 BHCS (Frame Blind Joint Assembly)

Hinges

5x Lower Hinge (printed)

10x M6x20 BHCS

10x 3030 M6 Roll-In Nut

5x Upper Hinge (printed)

10x M6x16 BHCS

10x 3030 M6 T-Nut

Latch

Latch (printed)

2x M4x16 SHCS

2x 3030 M4 T-Nut/ Roll-In Nut

Handle (printed)

2x M3x8 SHCS

Lower Hinge Latch (printed)

Upper Hinge Latch (printed)

4x M6x30 BHCS

4x 3030 M6 T-Nut

Hardware for Hinges+Misc

12x M5x7x8 split_bushing

7x M5x45 Dowel Pin

12x 6x3mm magnet

8x3mm sealing foam tape between Door and Main Frame

8x1mm sealing foam tape between Frame and Polycarbonat Panel

Superglue for Magnets