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Desiccants Explained ⧸ What Actually Works?
If you print long enough, you eventually end up with little bags, orange beads, blue beads and random mystery pellets from packages. Some work great, some barely help, and some raise questions you are better off avoiding entirely. Here is a practical overview of the desiccants every filament enthusiast will inevitably run into, plus two next level options for people who looked at humidity and decided to declare war on it. Calcium Chloride ⧸ The salty bad boyCommon NameCalcium ChlorideChemicalCalcium Chloride, CaCl₂Water Absorption Capacity144 % as crystal water
Up to >300 % after liquefactionMin. Relative Humidity20 % @ 20 °CRegenerationNot practical, Usually discarded after usePriceVery cheap, 1 to 5 EUR/kgTypical UsageShipping protection, room dehumidifiers One of these bags was probably included with your Bambu Lab printer to keep it dry during its long journey and potentially humid trip across the ocean.This stuff usually comes sealed inside a pouch and, when completely dry and unused, often feels powdery, crumbly like coarse salt or sometimes even like a solid chocolate bar. Calcium Chloride is an extremely aggressive moisture absorbing chemical. As it absorbs water, it starts to "melt", meaning it does not just trap moisture, it actually dissolves together with the absorbed water and turns into a concentrated salt solution. Obviously having salty liquid leaking all over the place would be a terrible idea, so Calcium Chloride products are often mixed with thickening agents. Instead of turning into a leaking mess, the absorbed moisture becomes more like a thick gel that stays contained inside the pouch. The important thing to take away here is this: if you notice liquid, droplets or unexplained moisture inside your printer during delivery, inspect the desiccant pouch carefully and make sure the Calcium Chloride bag was not damaged. If this stuff leaks, it pulls moisture from the air, turns liquid and behaves around electronics and metal like an extended bath in the Atlantic. Rust, corrosion and headaches are basically pre installed at that point. Calcium Chloride is practically a single use desiccant and regeneration is not straightforward.A partial drying step back to the dihydrate is possible at around 150 °C. However, fully driving off the absorbed water requires temperatures of at least 200 °C.At that point the desiccant pouch has usually already surrendered. The adhesive gives up long before the chemistry does, leaving you with a torn bag and a mess that is probably not worth dealing with in the first place. Clay Desiccant ⧸ The Magic Behind Clumping Cat LitterCommon NameClay DesiccantChemicalBentonite, Ca- and Na-montmorilloniteWater Absorption Capacity15 % - 30 %Min. Relative Humidity15 % @ 20 °CRegeneration6 h @ 120 °CPriceVery cheap, 1 to 4 EUR/kgTypical UsageCheap filament Ever wondered why some cat litter suddenly turns into little rocks after your cat paid a visit? The answer is often bentonite clay. Clay is a cheap desiccant that is generally considered environmentally friendly, non toxic and easy to handle, as long as it stays inside its bag. And that is already where things start getting annoying. Clay desiccants are usually very fine grained and absolutely depend on their pouch. Without it, you end up with clay dust everywhere. Unfortunately these pouches are often only moderately temperature resistant, which makes proper regeneration together with the bag rather impractical. And if you only regenerate clay at 85°C, too much moisture remains trapped inside, leaving it with very limited real world capacity for everyday use. In practice, clay is usually treated as a single use desiccant. You will often find it in low cost electronics packaging and occasionally in very cheap filament, or products that want to present themselves with a more environmentally friendly image. The fun little twist: many of these bags will still say "Silica - Do Not Eat" even when there is absolutely no silica inside.So if you are the type of person who hoards and reuses desiccant packs, pay very close attention before dumping random pouch contents into your silica collection. Otherwise you may accidentally turn your nice reusable silica stash into a dusty mystery mix. Ask me how I know. It happened to me already and if you are not paying attention, it can absolutely happen to you too. Silica Gel ⧸ Everybody's DarlingCommon NameSilica Gel DesiccantChemicalSilicon Dioxide, SiO2Water Absorption Capacity30 % - 40 %Min. Relative Humidity15 % @ 20 °CRegeneration2 h - 6 h @ 120 °CPriceModerate, 5 to 15 EUR/kgTypical UsagePretty much anything that should stay dry Silica Gel Desiccant has probably crossed your path more times than you realize. Filament packaging, electronics, food containers, shoes, medicine boxes, if something dislikes moisture, chances are silica was involved somewhere. For everyday use, I simply cut open those little sachets that come with filament, electronics and all kinds of packaging. Been doing this for years and it works great. Just pay attention before dumping random packet contents into your collection. Not every desiccant bag actually contains silica. Some use clay based alternatives instead and I already managed to accidentally create my own dusty mystery mix once. Orange silica gel is another option I trust and use regularly. You can even mix reclaimed packet silica with orange beads and they get along perfectly fine.Now for the part where I become slightly less relaxed. Now here's where I get serious about safety. Blue silica gel might look pretty, but historically many blue indicator systems relied on chemicals with a rather questionable reputation.Examples include Crystal Violet (CAS No. 548-62-9), which is considered a possible carcinogen, or Cobalt(II) Chloride (CAS No. 7791-13-1), which is flat out carcinogenic. I do not care what the marketing says about "eco friendly", "safe formula" or whatever fancy wording ended up on the package. Especially with very cheap no name products, I simply see no reason to gamble when perfectly good alternatives exist. You want to keep your filament dry, not turn desiccant shopping into chemistry roulette.If it is blue, I skip it. You have been warned.Now for some proper nerd behavior.Most sources recommend regenerating silica gel at around 120 °C for 2 to 6 hours. Sounds simple enough. But I wanted to know what happens in the real world with hardware many of us actually have access to. So I stopped guessing and ran my own tests.I regenerated silica gel, weighed it and compared the remaining moisture content after drying at different temperatures.Here is what I personally measured: TimeTemperatureRemainingMoistureHot Air Oven2 h120 °C0 %Print Bed12 h100 °C13 %AMS HT12 h85 °C20 %AMS 2 Pro12 h65 °C37 %AMS 2 Pro12 h45 °C66 %So what does this actually mean in everyday use?First of all, skip the kitchen oven. Use your heated print bed instead. It takes longer, but neither your mother nor your wife will complain about you repurposing kitchen equipment for filament related activities. If you already dry your filament at 85 °C, you can usually skip drying the silica separately. Around 20 % remaining moisture is low enough that it becomes largely irrelevant in real world use. 65 °C gets interesting. Technical filaments are generally not dried here. Materials that want 65 °C are usually less demanding and also do not require absolute desert level dryness to print well. In many cases you can simply dry your silica together with the filament and call it a day. 45 °C is where things start falling apart. At that point regeneration becomes too weak to keep up properly. If you use 45 °C drying cycles, rotate or swap your silica regularly because 45 °C simply is not enough for proper regeneration. Activated Alumina ⧸ Silica's Weird Step DadCommon NameActivated AluminaChemicalAluminum Oxide, Al₂O₃Water Absorption Capacity20 % - 30 %Min. Relative Humidity10 % @ 20 °CRegeneration2 h - 6 h @ 150 °C - 250 °CPriceExpensive, 10 to 20 EUR/kgTypical UsageIndustrial drying systemsYou have probably seen it before. Little white beads, mysterious packaging and absolutely no explanation what the stuff actually is. One thing people tend to know though: this stuff dries aggressively. And that reputation is not entirely undeserved. If regeneration temperature is not a problem, activated alumina is an absolute champion when it comes to moisture control.The catch is simple: drying it properly is a pain. Because of its much higher regeneration temperature, it is not really suitable for drying together with filament inside an AMS HT or on a heated print bed. Below roughly 120 °C, activated alumina becomes surprisingly stubborn and simply does not want to give its moisture back. So while it performs extremely well, it also demands more effort in return. And in everyday filament use, that makes it a lot less practical than it first appears. But if you are willing to declare war on humidity and make desiccant regeneration part of your daily routine, activated alumina absolutely delivers. If maximum dryness is the mission, you are probably going to win that battle. Small warning though: there is such a thing as too dry. Polyamide can actually become hard and brittle when dried excessively. At that point it may print worse than material with a tiny bit of remaining moisture still inside. In cases like that, activated alumina can actually become counterproductive. I even bought 5 kg of the stuff myself and started using it for a while. It works exactly as advertised. The problem was simply that the additional regeneration requirements never really fit into my workflow. Molecular Sieve ⧸ Crimes Against HumidityCommon NameMolecular SieveChemicalSynthetic ZeoliteWater Absorption Capacity20 % - 30 %Min. Relative Humidity< 10 % @ 20 °CRegeneration3 h - 8 h @ 200 °C - 300 °CPriceExpensive, 15 to 30 EUR/kgTypical UsageLaboratories, industrial dryingYou think activated alumina was serious? We are still nowhere near the deep end.Chemistry has desiccants so aggressive they belong in laboratories and industrial systems rather than hobby environments. Molecular sieves sit somewhere in between. Still practical enough to use, but already entering "Crimes Against Humidity" territory. Once you begin looking into molecular sieves, you suddenly run into names like 3A, 4A, 5A or numbers measured in Ångström. Sounds complicated, but the idea is surprisingly simple.Ångström (Å) is just a ridiculously tiny unit of length. 1 Å = 0.1 nm, 10 Å = 1 nm. For molecular sieves, that number describes the pore size. In other words, the size of the tiny openings molecules need to squeeze through.Think of a real sieve. If something is larger than the holes, it cannot pass through.Molecular Sieve 2A, Pore size: ~2 Å
Already extremely tiny and mostly a specialty case. Water molecules are already approaching the limit here.Molecular Sieve 3A, Pore size: ~3 Å
Absorbs water while blocking many larger molecules. Very common for drying applications.Molecular Sieve 4A, Pore size: ~4 Å
The classic moisture destroyer and one of the most common molecular sieves.Molecular Sieve 5A, Pore size: ~5 Å
Allows slightly larger molecules to enter.2A turns out to be a bit too ambitious. Water molecules already need roughly 2.6 Å, which puts them right at the edge of what can realistically pass through.That leaves 3A and 4A as the practical options.3A is the more selective and usually slightly more expensive option. 4A is significantly cheaper, although "cheap" is still a pretty generous description when talking about molecular sieves.5A already starts becoming unnecessarily large for simple moisture control. At that point you are opening the door for molecules you never really needed to invite in the first place.For filament drying and moisture control, most people will realistically end up looking at either 3A or 4A. You just dropped 100 EUR on the table and now own a truly unreasonable amount of molecular sieves. The good news: this stuff is ridiculously stable and will probably outlive you. You are not going to destroy it in a household oven, not even with the pyrolysis mode that literally burns grease out of the oven. The downside: molecular sieves demand temperatures where pizzas go to die. We are talking around 250 °C, or 482 °F for the last few nations still holding out against the metric system. That is the tradeoff. Molecular sieves are insanely effective and practically immortal, but regeneration temperatures already live in territory where your kitchen appliances start asking uncomfortable questions. And please do not even think about throwing molecular sieves into the oven inside a 3D printed container. If you insist on ignoring common sense, at least place it inside a fireproof baking dish first. Molten plastic turns out to be surprisingly difficult to remove from an oven rack.And yes, once again, please do not ask how I know this. The oven has since been replaced and is no longer used for filament related experiments. I promise, Lena.
(Edited)
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A good hint for Desiccant Dryer after many search i had found that orange or white Silica Gel is limited and costly so i had been searching for an alternative,it is *Crystal Litter* for cats, the original normal edition comes with no any other chemicals, just you have to put in oven for 3-4 hours and you will see the humidity level drop from 55-60% to 20%. two weeks until now humidity level is very low
it was very successful and helpful also a very cheap and available option, Crystal litter comes in 4.5 KG bag but silica gel comes in 100 or 500 or 1000 gram
i had used 2 KG all once in oven then put into box to test, if you used a little amount will be grate also. #Sharing Tips #Sharing Makes #Desiccant #Desiccant_Dryer #Drying #Dryer #Silica(Edited)
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You know these old silica gel bags that come with all your filament. Do you also toss them in every filament bag for storage? As I recently learned from YouTube most of them are already saturated when you open the filament therefore to get the desired effect of keeping your filament dry for storage they have to be regenerated. To regenerate them using the AMS 2 Pro or other Filament Dryers I created this model. This model contains instructions and tests drying with the AMS2Pro in the Description #Newmodel #AMS2Pro #Drying #Sharing Makes(Edited)
Silica Gel Bag Dryer Insert for Bambu Spool
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Filament Drying and Relative Humidity
I see a lot of questions online about filament drying, and wanted to clear up some common misconceptions. Most filament dryers work by heating the air, not by removing moisture. As the air heats up, its capacity to hold moisture increases, which causes the relative humidity (RH) to drop (even though the amount of moisture in the air remains constant). This creates a humidity gradient which encourages moisture to migrate out of the filament and into the surrounding air, effectively drying the filament out. You don’t need a constant flow of fresh air into the dryer. The air inside the dryer has the same moisture content as the room air (except for what’s added by the filament). Some ventilation is useful to allow the moisture to escape, but a few small holes or a cracked lid are usually enough to maintain low RH inside the dryer. I made the chart below to show the minimum RH values you can expect from your dryer when starting with room temp of 25 C and various indoor humidity levels. If your dryer bottoms out around 15–25% RH, that’s totally normal and the driest condition that heat alone will achieve for your filament. TL;DR: Filament dryers work by heating the air to lower the RH, which helps moisture escape from the filament. They don’t need a constant flow of fresh air. RH values around 15-25% are about as low as you can expect to see when using heat alone to dry filament.
(Edited)
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What is your favorite filament dryer?
33%
Creality Space Pi
17%
Sovol SH02
50%
Sunlu Filadryer E2
0%
Other (comment your answer)
6 votes
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#drying #Troubleshooting #Sharing Tips dry out ur filament, it helps. a lot.
this should be Done especially with petg hf because it absorbs moisture faster for some reason.(Edited)
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