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#Design Tips
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I 3D printed this. How? While it may appear to be witchcraft and sorcery to 3D print impossible overhangs, its actually quite simple: It all comes down to the concept of embedding parts within prints. This geometry was achieved by printing the overhang sections as separate parts, then telling the printer to automatically pause at the right layer, then sliding it in, letting the printer seal in its new part. This design method is really quite interesting, allowing all sorts of geometries otherwise impossibe to print. Instead of absurd amounts of supports and rough surface finishes, just 3D print the overhangs flat on the print bed, then insert them in at the right time! I really hope I this inspires creators to understand that there is more to 3D printing and design for manufacturing, taking full advantage of custom gemetries while printing. 3D printers are wonderful tools, and they can make amazing things. Happy printing. #Design Tips
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#Newmodel It all started with the Heat-Set Insert Version. I wanted a professional, rock-solid solution with threads that are highly reusable—perfect for anyone who likes to swap things around on their acoustic panels without wearing out the plastic. But then I realized: flexibility is key. What if you don't want to deal with heat, or what if your soldering iron is MIA? I wanted to make these mounts accessible to everyone, right off the build plate. That’s why I’ve spent the last few days diving back into Fusion 360 to develop the Machine Screw Version of my clamping mounts.. Whether you want the precision of an insert or the simplicity of a direct machine screw, I’ve got you covered. #Design Tips #Sharing Tips Getting the tolerances perfect for both was a challenge, but this guide from the Bambu Lab forum was a total lifesaver https://forum.bambulab.com/t/how-to-design-screw-holes-for-3d-printing/217352
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Bambu Studio - Tips and Tricks
Bambu Studio - Tips and Tricks
Hello everyone! There are many aspects to making and uploading a great model to MakerWorld and today I’ll be sharing about what you can do in Bambu Studio to make small but important improvements to your print profiles! Having a good model design is important, but without proper slicer settings your model might not be presented to MakerWorld users the best it can be. This article will go over various tips and tricks you can employ to make your print profiles more reliable, more convenient to print, and/or better looking.Turning on Advanced SettingsTo start, we’ll toggle the Advanced option in the slicer; this will show us all the settings we can play with. Some of the following tips and tricks will need this option toggled on. You can do so here:SeamsWe’ll start with a quick and easy one, seam placement. The current version of Bambu Studio uses Scarf Seams as the default now, which hides the seam remarkably well compared to the traditional seam. Even so, we can do more to hide the seam in some cases. We’ll be taking a look at the Seam Position option:The default is “Aligned” and it tries to find the best place to put seams where you won’t see them by aligning the seam with corners. In the example picture below you can see the white dots showing where the seams will be. In one section you can see the seams align with a corner, but in the other sections where there are no hard corners, the seam is placed in a line that often faces the front. By changing the setting to “Back”, the slicer will now place seams towards the back of the model (towards the back of the printer).Here’s the backside:You can use this for models where you know the main usage has the print facing a certain way.Infill Patterns:Grid is the default pattern and is generally the fastest. However, many users find that it can create problems because the nozzle will cross over lines it printed in the same layer:Crossing over previous lines is not an issue in itself, however, Grid pattern has this crossover happen at the same points for each layer, which can cause minor compounding of material that overtime adds up and can interfere with the nozzle. My recommendation for Infill Patterns is Adaptive Cubic. I find it to be reliably fast, good at saving filament, and strong enough for my needs. Many others like to use Gyroid, which can be quite slow but has no crossovers at all. I like to use Gyroid when I want a print to be heavier though, as it can get reliably close to 100% infill without introducing internal warping.Print by Object:This is a setting I use in almost every project of mine. Traditionally, 3D printers print the entire plate layer by layer. However, with the AMS on Bambu Lab printers, we can switch materials automatically and some new options are available to us (outside of just multi-color). With Print by Object, we can tell the printer to print one object completely before moving to another object on the same plate. With an AMS, the printer can swap filament between objects allowing us to print multiple objects of different colors without multi-color waste. Here’s a project of mine where I’ve split up the parts by color onto separate plates:By selecting all the parts of one color, right-clicking and merging, we can put these parts onto one plate with Print by Object.The only downside to this is that we have less space on the build plate with this option. The print head needs clearance space around each object to avoid crashing into already printed objects. Try experimenting with these settigns and any other options you might find interesting in Bambu Studio. Hopefully these tips and tricks might help you make better print profiles and if you have any questions please let me know!
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✏️ Lessons Learned: Travel Sticky Note Holder & Stencils Hey MakerWorld friends! 👋 I’ve been working on my Travel Sticky Note Holder (with matching stencils) and thought it would be helpful to share a quick lesson learned during the process. The video I’m posting today goes over hinge tolerances and a few tips for troubleshooting a lid that doesn’t sit quite right when closed. 🔧 Key Takeaways from My Build Check hinge tolerances early. Even a 0.1 mm change can affect how smoothly the lid moves. Test-fit before full assembly. Print just the hinge parts first to dial in your tolerances. 🎥 Video Topic The video here walks through exactly what went wrong on my first print and how I corrected it. Hopefully it saves you some time and filament if you’re designing your own hinged cases. 💡 Your Turn Have you run into hinge or lid-fit issues before? Drop your tips or experiences below — I’d love to see what’s worked for you! Happy printing #Troubleshooting #Design Tips #Design Help
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Designing for 3D Printing
Designing for 3D Printing
During my 3D printing journey, I learned and practiced many techniques for 3D modelling that make 3D printing my designs more reliable, higher quality, and easier. I’ve found that it’s much easier to design something for 3D printing from the start, than to design something and then adapt it for 3D printing. In this article I’ll share techniques, tips, and things to watch out for when designing a 3D model meant for FDM 3D printing. This guide will go over three sections of thought: Orientation/Overhangs, Bed Adhesion, and Dimensional Accuracy/Fitment.Orientation / Overhangs:There’s nothing wrong with having to use supports in your designs, sometimes there’s no workaround or design choices that can avoid supports and supports will be absolutely necessary, but that isn’t to say there aren’t downsides. My personal downsides for supports are: wasted filament, time and effort needed to remove supports, longer print times, and supported sections have generally lesser quality. I don’t like printing models with supports if I can avoid it and model all my designs to not have supports. This of course introduces its own limitations but I’ve been able to manage around it by keeping the following ideas and techniques in mind.‘Bad’ Overhangs and the Power of 45:For those who don’t know, an overhang is a section of a print where the printer has to print a filament layer with little or no support causing the filament to droop. This drooping filament is not only a visual quality issue but can affect the rest of the print because future layers may depend on those drooping layers for support but instead find none. Best rule of thumb is to keep any angles at 45 degrees. While many of these new age printers can go under 45 degrees, it’s generally less reliable and varies from printer to printer. 45 degrees works well for basically all FDM 3D printers and if you’re looking to design for the public, it’s best to make your prints easy for all kinds of printers. Here’s an example model that shows what Bambu Studio considers a ‘bad’ overhang:In the images above, you can see orange and blue parts of the model. Orange sections indicate normal Outer Walls that will print normally and in good quality while blue sections indicate Overhang Walls that are highly likely to droop and have quality issues. The left most side of the model starts with a 45 degree angle with each section decreasing the angle. It goes: 45, 35, 25, 15, then 10 degrees. Although Bambu Studio considers the 35 and 25 degrees acceptable, I still recommend sticking with 45 and only going lower when necessary.There is a quick workaround for getting really low angle overhangs to print better; you can decrease layer height from the default 0.20 mm to something lower like 0.08 mm per layer. The same model with 0.08 mm layer height now looks like this when sliced:Bridges are the Best:FDM Printers generally can’t print on thin air, but they are able to create bridges over the air when there’s something to support it on both sides. I use bridges incredibly often in my designs to add additional details and form to my designs. At short lengths (my general rule of thumb is under 20 mm) bridges are very reliable and look pretty good. If you need to print over air, make sure it’s a bridge and you’ll likely be alright. Here are some examples of when I use bridges to add details to my models, the light blue sections are the bridges.Unsliced:Sliced: The yellow section is the part of the model that’s touching the print bed. You can see the light blue section is not touching the print bed and even the darker blue sections that are deemed ‘bad’ overhangs print okay because they’re so small they act like bridges.Choose the Bottom of Your Model Right Away:When starting to design a model, I choose the face of the model that will be attached to the print bed. Knowing the orientation of your print right from the start can help you more easily see where you have ‘bad’ overhangs. This is helpful because it’s easier to catch and fix ‘bad’ overhangs right away instead of when your model is nearing completion.Bed Adhesion:Brims are always useful for creating more bed adhesion for thin or small parts, but I still try to avoid them. Creating good bed adhesion mostly means designing the bottoms of your prints to have a good sized connection to the build plate and avoiding having long, thin sections. Here are some examples of good sized bottom sections for bed adhesion: These are from my Drill Mech model kit, they’re fairly small but you can see a lot of that blue-purple section that indicates “Bottom Surface”. If you’re not seeing any bottom surface sections then it’s not a good sign. Here’s an example where the bed adhesion is on the line of being unreliable:You can see that there are thin walls of yellow that jut out from the base. In these thin walls, we can see orange Outer Walls, yellow Inner Walls, but no blue-purple Bottom Surface. In my experience, any thinner than this will significantly increase the probability of print failures due to bad bed adhesion. For reference, the thin walls in the image above are 2mm thick. Here’s a comparison with a 2mm thick wall and a 1mm thick wall:You can see the 1mm thick wall has only orange Outer Walls and no yellow Inner Walls. This would definitely be too thin and should be avoided. Generally, I would consider this circled area too small and thin for good bed adhesion, however, since it’s surrounded on both sides by larger areas it does well.Dimensional Accuracy and Fitment / Tolerance:The unfortunate reality is that plastics will shrink with FDM 3D printing and even more unfortunate, shrinkage can vary between different plastic types and even different brands of the same plastic type. Luckily, the shrinkage is often accounted for fairly well by the slicer and printer calibrations but most importantly, it can be accounted for in your models. If you print a 10 mm cube and plan to put it inside a 10 mm square hole, it most likely won’t fit. Either the hole will be too small or the cube will be too big, maybe even both! In my testing, I’ve found three values that have been useful to account for these kinds of fitment issues. I generally use three kinds of fitments: tight press fits, removable press fits, and loose joints. Tight press fits are for joining two pieces permanently and require a good amount of force to combine; I use 0.1mm of clearance here. Removable press fits are for joining two pieces that you may want to separate later. I use this for all of my snap joints and they use 0.2mm of clearance. Lastly, if I want to attach pieces that should be able to move as a joint with some general looseness, I use 0.3mm of clearance. Here’s an example of what that clearance looks like:Above is a 0.1mm clearance, where the inner square has 0.1mm of space around it on all sides. The last thing to take note of for dimensional accuracy is the heights of your models. The default layer height is 0.20mm and so all your models should have a Z-height that is cleanly divisible by 0.20mm. If your model is something like 5.5mm tall, the top layer will either be cut off to make it 5.4mm tall or extended to 5.6mm tall. This can be worked around with Variable Layer Height, however, it’s still ideal to keep your designs divisible by 0.20mm (or whatever your desired layer height is). For decorational models, this isn’t as important, but for functional models or models that require assembly, this can be very important. If you can keep these in mind when you design new models, it could make 3D printing your design much much easier. And in the MakerWorld landscape, I can confidently say that many users prefer models that don't use supports, are easy to print, and don't run the risk of failure due to poor bed adhesion. I hope this is helpful for all of you designers and future designers! Let me know if you have any questions about anything written here or if there's something I missed you'd like to read about, thanks all!
(Edited)
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Black filament on Lightbox lettering Hey guys, I hope someone can help me out. I'm making the front face of a Lightbox and I keep getting contamination spots on the spots that are bright and it looks ugly when lit up It's not because of flushing percentages, I have a prime tower, it's because the black filament seems like it has a higher flow ratio then the others but it's 0.98 like the others. Can anyone help me out? Then there's too much black filament it makes these dots that get pushed around the print.#Questions #Help Center #Troubleshooting #Design Tips(Edited)
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#Sharing Tips #design Tips #Sharing Tips 🛟 That little yellow plug on the back? It lets you open the piggy bank and get your cash — especially the paper bills! 💸 Good design means every part has its place. Leave it out... and it’s lost in the drawer multiverse in 3 minutes! 😅 Herer the model https://makerworld.com/en/models/1358198-treasure-benchy-the-piggy-bank-that-sets-sail#profileId-1402289(Edited)
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