TP-Link ER605 19" Rack Mount

🌐 TP-Link ER605 19" Rack Mount

"Clean up your homelab and rackmount your Omada gateway."

Upgrade your network cabinet with this custom-designed 19-inch rack mount adapter specifically tailored for the TP-Link ER605 VPN Router. Designed for small-form-factor home labs and IT setups, this modular bracket ensures a clean, professional, and secure installation for your gateway.

📦 Included Files & 3MF Profiles

To guarantee the best printing experience and structural integrity, this project includes multiple file options:

• Raw STL File: For those who prefer to slice their own files from scratch.
• Polycarbonate (PC) 3MF: Pre-configured profile for maximum thermal resistance. Set with 3 Wall Loops, 4 Top/Bottom Layers, and 5% Gyroid Infill to optimize print time and reduce internal plastic tension while keeping high rigidity.
• Bambu PETG HF 3MF: Profile optimized for Bambu Lab's High-Flow PETG. Set with 3 Wall Loops, 4 Top/Bottom Layers, and 15% Gyroid Infill for an excellent balance between production speed and mechanical durability.

🔩 Modular Design & Easy Assembly

To make printing easier and avoid the need for large print beds, the adapter is split into a smart 3-piece assembly.

• Hardware Required: You only need 4x M5 screws and 4x M5 nuts to bolt the bracket segments securely together.
• The fit is engineered to grip the router safely without scratching the metal casing.

⚠️ Material Selection Warning

Network equipment generates continuous heat, and rack cabinets can get surprisingly warm.

• 🚫 DO NOT USE PLA: It will inevitably warp, deform, and sag under the router's ambient heat.
• 🟢 PETG HF or PC: Use the provided 3MF files for materials that can withstand continuous thermal loads without deformation.

📏 Tested Print Settings

• Layer Height: 0.20mm (Provides the perfect balance between dimensional accuracy for the M5 screw holes and structural speed).
• Nozzle: 0.4mm.
• Wall Loops: 3 walls.
• Top & Bottom Shells: 4 Top Layers / 4 Bottom Layers.

🛠️ Support the Process!

💡 What you see is what you get: Unlike many profiles that only upload digital renders of unprintable models, every single design here is fully test-printed, refined in Blender/Meshmixer, and optimized for FDM before release.

I spend hours tweaking geometries, custom supports, and wasting my own filament so that you can enjoy a flawless, hassle-free print on your first try.

If my test-printing hours saved your time and filament, feel free to keep my printers running and fuel the next project! Any support is greatly appreciated: paypal.me/mjrko84