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Starlink Mini Voltage Booster for 12V Battery
IP Report
Print Profile(1)

0.2mm layer, 3 walls, 15% infill
Designer
2.5 h
2 plates
Open in Bambu Studio
Boost
3
14
0
0
2
2
Released
Bill of Materials
List other parts
- M3 Brass Inserts x 4:
- M3 Socket Bolts x 4:
- 12V to 20V Buck Voltage Step up Convertor +100W x 1: https://www.amazon.ca/dp/B0BVFVFD46
- 2.2 Kilo ohm Resistors x 2:
- DC Barrel Female Plugs 5.5x 2.1 10 amps x 2: https://www.amazon.ca/dp/B09V3CQCJN
- 5mm LED x 2:
Description
Description
When boondocking in my RV, my Starlink connection would frequently drop out. As the RV battery voltage sagged—especially when loads like the water pump or furnace kicked in—the voltage supplied to Starlink would dip enough to cause a shutdown.
The solution was a 12 V to 20 V DC buck/boost converter to maintain a stable supply voltage. To make this reliable and portable, I designed a rugged, watertight enclosure to house the converter, provide easy plug-in access for the Starlink cables, and include LED power indicators.
The enclosure is designed to be strong, weather-resistant, and easy to print.
Printing Notes
- No supports required
- Printed with 3 walls and gyroid infill for strength
- An optional TPU gasket can be added for improved sealing
- Printed in PETG due to heat concerns, though heat has not been an issue
→ PLA should also work fine
Assembly
Hardware
- 4 × M3 brass inserts
- 4 × M3 socket-head bolts
Electronics
- 1 × 12 V → 20 V DC voltage converter
- Sealed style recommended for durability and compact size
- Minimum 100 W rating
- Example:
https://www.amazon.ca/dp/B0BVFVFD46
- 2 × DC barrel female jacks, 5.5 × 2.1 mm, rated for 10 A
- 2 × 5 mm LEDs
- 2 × 2.2 kΩ resistors
Contact me if you like the Fusion 360 model to tinker with.
License
This user content is licensed under a
Creative Commons Attribution-Noncommercial-Share Alike





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