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Strong modular Pulley System with Hex Pattern

Print Profile(1)

All
P1S
X1
X1E
H2S
X1 Carbon
H2D
H2D Pro
A1
P1P
P2S
H2C
X2D
A2L

0.2mm layer, 2 walls, 15% infill
0.2mm layer, 2 walls, 15% infill
Designer
3 h
2 plates
5.0(2)

Open in Bambu Studio
Boost
36
90
4
3
45
17
Released 

Description

This Strong Expandable Hex Pulley System is a fully modular block and tackle designed for strength and flexibility.

Boost Me (for free)

If you’d like to support me in creating and prototyping future models, your boost would help me a lot and make it easier to keep developing new designs.

  • In the basic PLA version, it can easily lift 60 kg (≈132 lbs) without any issues. It is likely capable of lifting more, but higher loads have not yet been tested.
  • When printed with stronger materials such as ABS, PA6-CF, or similar, and with pulleys made from tougher fila
  • ments (e.g. PETG, nylon composites), the lifting capacity can be increased even further.

Hardware & Assembly

  • Bolts & Nuts (basic version):
    • 2 × M4 × 50 mm bolts + matching nuts
    • 1 × M8 × 60 mm bolt + nut
  • Bearings: 2 × 608 bearings
  • Expansion: When expanding the system, all bolts need to be replaced with longer ones.

Rope Compatibility

  • Designed for a 10 mm rope, but there is still extra clearance.
  • A 12 mm rope fits as well and possibly larger, but this needs further testing.

Key Features

  • Modular & expandable design – add more pulleys by extending with longer bolts.
  • Honeycomb hex pattern for reduced weight and improved aesthetics.
  • Strong lifting capability even with standard PLA prints.
  • Easy to assemble with common hardware.

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