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Folding ​SynSheath Dual Blades with holster

Print Profile(3)

All
A1 mini
P1S
P1P
X1
X1 Carbon
X1E
A1
H2D
H2D Pro
H2S
P2S
H2C
X2D
A2L

Optimized dimensional tolerances to mitigate blade play
Optimized dimensional tolerances to mitigate blade play
Designer
4 h
2 plates
4.1(58)

holster
holster
Designer
52 min
1 plate
5.0(4)

Two non-sharp safety blades
Two non-sharp safety blades
Designer
44 min
1 plate
5.0(1)

Open in Bambu Studio
Boost
1411
2793
99
35
1.9 k
1.1 k
Released 

Description

Self-Sheathing Folding Swords with Integrated Locking
 

New Version Released

The current legacy design has multiple issues, all of which are completely resolved in the new version. Access the improved version via the link below.
Every component has been redesigned and rigorously tested, featuring a completely redesigned locking mechanism with enhanced reliability. Comprehensive tolerance validation ensures dimensional precision.
Link:

https://makerworld.com/zh/models/1366786-folding-synsheath-dual-blades-with-holster-ii#profileId-1412590


 

===================================

 

Update 1: Added 3MF files for non-sharp safety blades.
Update 2: Added holster 3MF files (support-free printing, adhesive optional, MOLLE-compatible).

Update 3: Optimized dimensional tolerances to mitigate blade playOptimized dimensional tolerances to mitigate blade play

 

 

 

A pair of collapsible short swords designed with mutual-sheath geometry, allowing blade-to-handle nesting when folded. This space-optimized system enables:

150% blade-to-handle ratio (industry standard: 85%)


Zero additional sheath components through symbiotic blade alignment

 

The locking component is designed to be inserted deep into the hilt. To reduce assembly difficulty and ensure compatibility across different filaments/printers, the part has intentionally generous tolerances.

If the fit is too loose:

Option 1: Use adhesive for a permanent fix.

Option 2: Adjust the insertion depth to fine-tune the blade retention.

Note: Deeper insertion = tighter lock (test incrementally).

 

 


Minimal support required

Hardware-Free Assembly:

Optional glue reinforcement for permanent builds

 

Assembly Steps:

Secure the blade with a pin.
Insert the locking mechanism component for the blade.
Done

 

 

 

My similar projects, click on the picture

The strength of 3D-printed knives cannot be guaranteed and they are suitable only for light-duty tasks, such as cutting paper or opening Amazon packages. Unless otherwise specified, all of my knife designs are intended for light-duty use only.

 

My similar projects, click on the picture
 

 

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This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.