V-Spooler simple DC Motor mod

V-Spooler simple DC Motor mod

Boost
61
149
36

Print Profile(1)

All
X1 Carbon
P1S
P1P
X1
X1E
A1

0.2mm layer, 2 walls, 15% infill
0.2mm layer, 2 walls, 15% infill
Designer
5.5 h
2 plates
4.8(16)

Boost
61
149
36
16
254
121
Released

Description

Hello everyone, here is my take on a simple way to automate the spooling process. The design goal was simple : simple, frugal, straight to the point and cheap. It's ugly but it does the job

 

Make sure your central spool part runs true before attempting to motorize. Else you'll just melt plastic and your motor.

 

 

Bill of materials :

  • M3x6 : 9
  • M3x14 : 3 (M3x12 works too!)
  • M3x5.7 heat inserts : 11 (I used the Ruthex ones)
  • Greartisan 200RPM DC Motor (https://www.amazon.fr/dp/B071GTTSV3?ref=ppx_yo2ov_dt_b_product_details&th=1)
  • 5.5x2.1 barrel jack female (https://www.amazon.fr/dp/B083M3RV4J?psc=1&ref=ppx_yo2ov_dt_b_product_details)
  • DC Motor control board (https://www.amazon.fr/dp/B08NTH4J3F?psc=1&ref=ppx_yo2ov_dt_b_product_details)
  • Laptop power supply (https://www.amazon.fr/dp/B07YWSDK87?psc=1&ref=ppx_yo2ov_dt_b_product_details)
  • 18 AWG Cables (silicon insulation will help with the bending angles!, PVC will be harder but works)
  • Soldering iron and solder

 

Assembly :

  • Insert heat inserts in the gearbox cover just like with the normal V-Spooler.
  • Insert the 3 new inserts in the gearbox cover (there are 3 new holes on the other side)
  • Install the gearbox cover just like with the normal V-Spooler
  • Solder 2 cables to the poles of the DC Motor. They should be around 7 cm, but double check they can reach the DC motor controller in the housing
  • Solder 2 cables to the poles of the barrel jack. They should be around 5 cm, but double check they can reach the DC controller in the housing
  • Take the DC Motor and slide it into the motor housing (cylinder with 3 arms thingy). Secure it with at least 3 M3x6 screws, more is not needed but your OCD might make you put one in every hole.
  • Take the adapter and shove it on the motor axle. It might take some convincing. Tap it with a heavy object, but don't go all the way. Leave at least 5 mm from the end of flat surface (refer to the pictures if unclear)
  • Screw in the motor assembly to the gearbox cover using the new inserts you installed during step 2, using M3x14 or M3x12 screws.
  • Slide in the electronic housing around the motor. It should slide nice and easy. Pull the cables so they reach inside the housing
  • Install the barrel jack and secure it with the nut.
  • Pull all the cables and screw them all accordingly on the controller's terminal (refer to the datasheet or the PCB's underside).
  • Remove the “cosmetic” dial from the controller, alongside the washer and nut, leaving only the bare threaded metal.
  • Remove the switch from the controller (disconnect the wire connector)
  • Press fit the switch on the rectangular panel hole
  • Connect back the switch onto the controller
  • Slide the controller between the 2 rails in the electronics housing.
  • Put the panel on electronic housing and screw it on using 4 M3x6 screws (on the sides)
  • Put back the washer, nut and dial on the potentiometer.

 

Voilà!

Very detailled steps but hopefully you'll see it's not that difficult. The electronics housing acts as a “third leg” because the motor makes the V-spooler tip to its side. The electronic housing “spins” freely around the motor housing. I didn't do anything to lock it in place, as it's not necessary. Refer to the pictures if in doubt.

Comment & Rating (36)

Please fill in your opinion
(0/5000)

Great Design, used it for the basis of my portable power build.
0
Reply
Print Profile
0.2mm layer, 2 walls, 15% infill
Super Arbeit.
0
Reply
Boosted
Print Profile
0.2mm layer, 2 walls, 15% infill
Perfect!!!
0
Reply
Hallo habe es gedruckt doch leider ist in der STL anscheinend ein Fehler, und zwar wird die mittlere Stütze immer daneben gedruckt besteht die Möglichkeit die Stl nochmal zu prüfen. Danke
The designer has replied
0
Reply
Hello, I don't speak german so I'm using a translation service here. Expect broken grammar and syntax. Hallo, worauf beziehen Sie sich? Die .3mf-Datei zeigt diese Anordnung, die meine Drucktests bestanden hat.
0
Reply
Replying to @Snigzou :
This is exactly where the problem is, for me it has now printed the support 1 cm next to it. I have now solved that. Then there is another problem, the cover where the engine is connected is missing from the lid, the curve when you understand what I mean. Unfortunately, the curve above is missing.
0
Reply
Replying to @Gucky28 :
You are right! My mistake. I will correct this right now.
0
Reply
This needs some revisions. Here are listing of issues: (1) the controller doesn't fit into the slides. There are two issues here, first there is part of the controller that hits the top of the slide on the right side (as you face it). The second issue is that there is a stop plug that stops the controller from going too far. That plug to too big and the controller cannot close correctly. (2) The whole for the Jack is waaaay too small. The actual hole needs to be 11.5 mm for the Jack to fit in. I'm currently on my fifth reprint of the electronics box. The motor mount and all is very good and solid. I think the controller (I used the one in the bill of materials) may have had a design change. Sure doesn't want to go in without modifications. This is a cool model and can't wait to get my fixes in. Ive sent a print again. I made mods in Fusion and we'll see.
(Edited)
The designer has replied
0
Reply
Hello, I'm sorry you experienced these issues. I haven't heard anyone else experiencing this, maybe the controller you got is different than what I designed for? Maybe they did change the design, I'm not sure. However, the hole for the jack should be enough, as it's kept in place by the nut and without it, mine could freely spin and wiggle in that hole! Please let me know if you succeed in your modifications and please post pictures of the controller so others will know what to expect!
0
Reply
Replying to @Snigzou :
I got it working and it is absolutely wonderful. I have zero idea why I had the problem. I bought the controller off the link. I just think they changed it a little. I enlarged the jack hole and it slipped right in. didn’t need a nut to hold it. thx for the design.
0
Reply
Great design, works great except the attachment nut. It was a bit too snug and needed some play so I shaved off some of the square nut that goes into the v spooler so it can wiggle and added some grease. Could be my spooler has a lot of play. Other than that fantastic design!
The designer has replied
0
Reply
Hello, thank you for your feedback ! I designed the nut for the motor side to be super snug (has to go in with a moderate amount of force) and for the V spooler side to be juuuust right, going in without real force. It's a bit surprising yours was different but if you managed to deal with it I'm glad you enjoy the design :) Happy respooling :D
0
Reply
The power jacks have three attachment points. I have a positive and a negative wire. What hooks to what for power? thx
The designer has replied
0
Reply
Hello, the middle pin is (+) and the outside is (-). Wire the leads accordingly, use a multimeter in continuity mode to help.
0
Reply
Boosted
Print Profile
0.2mm layer, 2 walls, 15% infill
Easy to print and assemble. But when I need to move, the bottom part of the motor can be displaced
The designer has replied
0
Reply
Hello, thank you for your comment ! Yes, I didn't lock the electornic housing and it freely spins. First, because it's not strictly needed and simplifies printing ; second, it allows the mechanism to always be level with the ground ! If needed, I can provied a very simple fix with a through hole that will require an additionnal M3 screw and lock that rotation ! Happy printing :)
0
Reply
Any plans to make a version for the v-spooler mini?
1
Reply
Boosted
Print Profile
0.2mm layer, 2 walls, 15% infill
Profile was missing the cover plate version that had the motor cover. I remixed it to fit and printed it out. I also added feet to the bottom for stability. Overall great design and addition to the V-spooler.
The designer has replied
0
Reply
Thank you for your rating. I was made aware of the incorrect model by another user a few weeks ago and corrected it right away, you must have downloaded the profile earlier ; sorry! Glad you liked the design nonetheless.
0
Reply