Filament Welder - joins 1.75mm filament without post processing

Filament Welder - joins 1.75mm filament without post processing

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A1 mini
P1S
P1P
X1
X1 Carbon
X1E
A1

LOGO / BLANK - two plates - 0.2mm layer, 2 walls, 15% infill
LOGO / BLANK - two plates - 0.2mm layer, 2 walls, 15% infill
Designer
1.1 h
2 plates
4.6(55)

NO LOGO single plate 0.2mm layer, 2 walls, 15% infill
NO LOGO single plate 0.2mm layer, 2 walls, 15% infill
Designer
31 min
1 plate
5.0(6)

LOGO single plate - 0.2mm layer, 2 walls, 15% infill
LOGO single plate - 0.2mm layer, 2 walls, 15% infill
Designer
33 min
1 plate

LOGO / BLANK single plate - 0.2mm layer, 2 walls, 15% infil
LOGO / BLANK single plate - 0.2mm layer, 2 walls, 15% infil
Designer
57 min
1 plate
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Released

Description

This filament welder allows to join 1.75mm filament without sanding or other post processing.

You will need A PTFE tube and coil spring.
-PTFE tube: Length: 40mm, 1.8mmx2.6mm
-Coil spring i took mine from ballpen

Instruction of use:
Spring keep heat a bit longer, so when you push filament from both sides and heat it by lighter or heat gun in the middle. Snap it between covers from both sides, press tight as you can, and push the filament from one side till joint come out from other.


WHY DO YOU NEED A SPRING?
When you heat the PTFE tube, it softens. Two filaments are pushed in from both sides in that state, and the tube expands at the butted part. A spring is installed to prevent this expansion. Therefore, when you choose a spring, its inner diameter should be approximately the same as the outer diameter of the tube.

Comment & Rating (88)

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Print Profile
LOGO / BLANK - two plates - 0.2mm layer, 2 walls, 15% infill
perfect, printed in abs clear blue
0
Reply
how u print abs on a1??? it can be printed?
(Edited)
1
Reply
Replying to @xathox :
yes you can I have mine in an enclosure but the top is open so not fully enclosed just stops the draft from the sides
(Edited)
1
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Print Profile
LOGO / BLANK - two plates - 0.2mm layer, 2 walls, 15% infill
Works a treat once you get the right size PTFE tube! make sure you only use one with an 0.8mm Internal diameter tube and not the 2mm one!!
0
Reply
can i ask, why 0.8mm? if im joining 1.75mm filament is this still the case as that seems a bit on the small side haha
0
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Print Profile
LOGO / BLANK - two plates - 0.2mm layer, 2 walls, 15% infill
Printed nicely and easily!
1
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Print Profile
LOGO / BLANK - two plates - 0.2mm layer, 2 walls, 15% infill
Problems with sticking to build plate, but second try was good!
0
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Print Profile
LOGO / BLANK - two plates - 0.2mm layer, 2 walls, 15% infill
printed fine
(Edited)
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Print Profile
LOGO / BLANK - two plates - 0.2mm layer, 2 walls, 15% infill
Very nice
0
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Print Profile
LOGO / BLANK - two plates - 0.2mm layer, 2 walls, 15% infill
Printed with eSun PETG.
0
Reply
Print Profile
No LOGO,0.2mm layer, 2 walls, 10% Gyroid infill
(Edited)
0
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How do you remove this device after the two pieces are joined together? Or is it intended to stay sliding along the filament until the print is complete?
3
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Hello, I'm interested int dying this out. What did you doing it in? I would think in PLA, it would melt when you heat it unless I don't instand the directions. Can you help?
The designer has replied
0
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sure.. PLA is fine.. you heat the tube and spring, don't direct hot air or flame directly on printed parts. Put filament that you want to join from both sideds inside the tube and start heating for few second, don't do it to long, then use 2 separate printed parts to cover tube and spring and squeeze them as hard as you can, next push filament form one side till if get out on other. If it won't work try to heat the tube little more, but less heat is better.
1
Reply
Replying to @porlock :
It would really help if you made a video of your method, to give a better understanding of how and where you place heat.
22
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License

This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.