Cyberbrick Telehandler

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I design practical and easily printable models for daily life, home, garden & more.  
All designs are tested and personally optimized by me. Happy printing!

CyberBrick Telehandler – Assembly Instructions

📺 Product Presentation:
👉 https://www.youtube.com/watch?v=AdjmoNLXzbA

🎥 Assembly Video (Step-by-Step):
👉 https://www.youtube.com/watch?v=msETlDrB-8Y

Overview

The CyberBrick Telehandler is a 3D printable model with drive and steering functions, a front light, and boom raising/lowering

• Designed for the CyberBrick Beginner Hardware Kit – ZK004, thus currently only with boom raising and lowering (Starter Set = 2 Servos)
• Differential and gearbox are the standard CyberBrick components from the set
• The model features rear-wheel steering, like a real telehandler
• Connections are simply made with filament pieces – robust, easy to assemble and maintain
• This model forms the basis for extensions such as: extendable boom, fork tilt function or various attachments

Changelog

🔄 Update August 30, 2025

• The door has been adjusted so that it no longer accidentally presses the controller button
• The door is included separately in the Print Profile Update v1.1 and replaces the old version in all other profiles
• The new lifting spindle is now integrated into all print profiles
• A PDF assembly instruction has been uploaded and is now available online

🔄 Update August 26, 2025

• A new print profile called Tuning has been added
• It contains a revised version of the lifting spindle with a larger pitch
• The lifting spindle is now printed in two parts and assembled with a ring
• The servo horn is now used with two horns and cut after the first hole
  Note: The new lifting spindle is only included in the Tuning print profile, not in the Standard profile

🔄 Update August 25, 2025

• The base plate has been revised so that the cockpit and screws fit correctly
• A new print profile with the adjusted base plate has been uploaded
• All existing print profiles now also include the new base plate

👉 For everyone who downloaded the model before August 24, 2025, 10:00 PM: Please use the new print profile or download the model again to get the corrected version

Required Hardware

• CyberBrick Beginner Hardware Kit – ZK004
• Standard CyberBrick Remote Control
• Battery (permanently installed in the model, see notes below)

Print Notes & Preparation

• Print test plate first: Check tolerances for clean fit
• Material recommendation:
  • Steering knuckles: TPU 95A → flexible, yet stable
  • Tires: as soft as possible (e.g. TPU 90A or softer). I printed all tires in TPU 90A
• Post-processing: Lightly deburr edges, especially on mating surfaces and drill holes

Assembly Notes

• Filament as connection: Secure joints/plug connections with short filament pieces
• Carefully remove support material so that all parts fit easily
• Fix boom: Via filament pin in multiple positions so that the fork remains horizontal
• Route cables neatly: Along edges, fix with a little superglue if necessary
• The screw on the steering servo must be slightly shortened so that everything fits correctly
• Gluing required:
  • Windows
  • Fenders
  • Cable cover

• 

Battery & Access

• Standard: Battery fixed in the model, access by tilting out the controller
• More convenient (recommended): With a separately available extension cable the battery can be completely removed without disassembling the model
  • Purchase battery extension (adapter/extension cable)
  • Attach battery cover with two magnets → faster and cleaner change

Electronics & Wiring

• Plug motor, servos, and front light directly into the controller
• Pay attention to polarity, plug direction, and cable routing

Control Assignment (Standard CyberBrick Remote Control)

• Left stick forward/backward → Drive
• Right stick left/right → Rear-wheel steering
• Right stick back → Raise/lower boom
• Left button → Front flashing light (approx 5 seconds)

(Assignment may vary depending on controller → adjust if necessary)

Functions (Starter Set)

• Drive
• Rear-wheel steering
• Front light
• Raise & lower boom (fork horizontally fixable via filament pin)

Extensions (in progress / planned)

• Extend and retract boom
• Tilt fork (Tilt)
• Different attachments (Hook, shovel, pallet fork etc)

First Commissioning (Quick Check)

• Mechanics free? Filament pins seated, nothing jammed
• Electronics OK? Plugs/polarity checked, cables laid stress-free
• Test: Drive, rear-wheel steering, boom, light

Tips & Troubleshooting

• Fork not horizontal? → Change filament pin position on boom
• Movement stiff? → Deburr edges, lubricate lightly if necessary
• Light flickers? → Check plug contacts

Have fun building!

If you like the project, feel free to follow me on MakerWorld
Feedback, photos, and suggestions are welcome and help with refinement

Assembly Video: https://www.youtube.com/watch?v=msETlDrB-8Y

💬 Do you have questions, feedback, or your own ideas?  
I look forward to your message right here on MakerWorld!

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