Search models, users, collections, and posts

Band Saw Zero Clearance Insert - 2 3/4" (70mm)

Print Profile(1)

All
X1 Carbon
H2S
P1S
H2D Pro
X1E
H2C
A1 mini
X1
P2S
P1P
A1
H2D
X2D
A2L

PLA +0.2mm layer, 3 walls, 15% infill
PLA +0.2mm layer, 3 walls, 15% infill
Designer
30 min
1 plate
5.0(3)

Open in Bambu Studio
Boost
38
122
3
4
140
101
Released 

Description

Boost Me (for free)

Support more great designs!

Zero clearance insert designed for Rikon 10-326, but will fit most bandsaws with a 2.75" diameter insert.

 

A 3D printing specific design to improve upon the typical flat disc insert:

  • The 3mf file is specifically designed to print fast and place the material exactly where it is needed for optimal performance and durability. 
  • A deep section with sparse interior for incredible stiffness like a composite panel 
  • Precut slit to simplify cutting the insert to fit 
  • Slight lead-in on the front edge to prevent the workpiece from sticking as its leading edge slides past
  • No chamfer on the rear edge to avoid the workpiece sticking as its leading edge passes the insert
  • A single set screw of your choosing can be installed to lock the insert in place (default 
  • Print in PLA+ or more robust material. Avoid PLA and other brittle materials.

 

The 3mf file details:

  • Top surface has 5 layers for a 1mm thick, robust surface.  
  • The infill is relatively sparse at 15%, but more than sufficient as the depth of the disc creates stiffness and the thickness of the top provides strength and robustness
  • Modifiers beef up the section to be cut out for zero clearance to the blade 
  • The set screw hole is dialed in for an M3 setscrew. Extra material around the hole allows you to drill lout the hole to fit whatever set screw you have on hand

 

 

Membership

Want to print and sells our designs? Get a commercial license membership!

Join

Comment & Rating (3)

(0/1000)

License

If you want to use this model commercially, please join my membership.
Join Now
This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.