JetKVM - Single and Double

This is a reupload of the original Model all credit to JaredC01

https://www.printables.com/model/1105303-jetkvm-1u-rackmount

Hey all!  If you're here, you probably want a cool mounting solution for your JetKVM into a 1U rackmount form factor.  You're in luck!

Below I've outlined options for both fully 3D-printed solutions, as well as hybrid solutions utilizing laser-cut aluminum panels paired with 3D-printed parts, and the recommendations on accompanying hardware for each.  All links are US-based, and non-affiliate links.

Notes

• Files can be found in the “Fully 3D-Printed Files” folder.
• Available in Short 1-2 module and full-width 1-4 module configurations (mix and match 1-2 module left and right halves).
• Fully printable on common 3D printer bed sizes down to 255x255mm in size (for full-width configuration; Short models can be printed on even smaller printers).
• Able to be printed in two colors for a cool standout effect (full-width only).

Required Hardware

1. 2x M2x16 SHCS Machine Screws (per module - up to 8x total with 4 total modules) - iexcell - Amazon
   • This is a 100-screw pack.  You will have plenty of spares.  Feel free to find a combination kit that includes M2x16 SHCS screws if you don't want 100 of these.
2. 6x M3x4x5 Brass Heatset Inserts (ONLY REQUIRED for full-width configuration) - PEUTIER - Amazon
    
   • This kit includes the heatset tip for your soldering iron, and fits most of the older ceramic-style irons. 120 total pieces (they go fast if you print a lot of functional parts).
3. 6x M3x12 SHCS Machine Screws (ONLY REQUIRED for full-width configuration) - iexcell - Amazon
   • Another 100-screw pack.  As above, plenty of spares, and feel free to find alternate options.

Slicer Configuration and Info

• All models are saved in the correct orientation to the build plate.  You can rotate the part, but do not change the side that touches the bed!
• NONE of the models require supports.  Turn supports off in your slicer for these models.
• Recommended Slicing Settings:
  • Layer Height: 0.2mm
  • Perimeters: 4
  • Top/Bottom Layers: 5
  • Infill: 40%
  • To help prevent part warping, please wait until the bed has fully cooled before removing the part from the bed! (This goes double for the full-width parts!)

Short Model Info

• Choose your specific configuration from the STL files in the list, and import into your slicer.
  • Short models will be listed with "Short" in their title.
  • Files listed as "Left Mount" will mount on the left half of the rack.  Files listed as "Right Mount" will mount on the right half of the rack.
     

Short Model Assembly

1. Unscrew the 2x Phillips head screws from the top of the JetKVM module, and slide the module into the 3D-printed housing until the screw holes in the printed part align with the holes in the JetKVM device.
2. Install 2x M2x16mm SHCS machine screws (per module) thru the printed part and into the JetKVM module.  Snug the screws using an Allen Key of the correct size.
3. Connect cables to the JetKVM device, and install JetKVM into rack.
   • Be careful when screwing the printed mount into your server/network rack, and take care not to tighten the rack screws too tight!