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Enigma Puzzle Box with larger dial / better grip

Remixed by

Print Profile(1)

All
X1 Carbon
P1S
P1P
X1
X1E
A1
H2D
H2D Pro
H2S
P2S
H2C
X2D
A2L

0.2mm nozzle, 0.1mm layer, 4 walls, 15% infill
0.2mm nozzle, 0.1mm layer, 4 walls, 15% infill
Designer
25.7 h
4 plates
4.7(31)

Open in Bambu Studio
Boost
288
990
39
26
875
331
Released 

Description

With the original model turning the dial is a big hassle. You need to turn it quite forcefully but don't have enough grip to do so.

I imported the dial into Fusion 360 and made the following changes:

  • increased the height of the wheel from 1.5 to 5 mm, providing a larger surface area to grip it
  • designed a grippy surface much like a knurled-head screw
  • smoothed the groove, which is the actual locking mechanism, by adding fillets to every bend

Now everything works really well. It is possible to turn the dial and clearly get feedback whether you actually can turn it or not. No need to lubricate anything.

 

This 3mf file contains everything from the original model with the exception of the dial, which has been changed to my improved version.

Instructions for printing and assembly can be found in the original model: https://makerworld.com/en/models/95054#profileId-110127

 

Have fun!

Comment & Rating (39)

(0/1000)

great upgrade thank you!
The designer has replied
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you are welcome :)
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The large dial is great, had some issues with the dial catching on the panel, shaved a little material off allowing the panel to slide down farther fixed this. Printed with birch wood and copper PLA.
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Boosted
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0.2mm nozzle, 0.1mm layer, 4 walls, 15% infill
Superb box I gifted to a friend Printed in White Silk and Indigo Blue Silk
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Found opening the box the first time highly frustrating. I finally worked out that the edge of the dial back plate was catching on the edge of the drop plate. I filed a chamfer on the drop plate (as indicated below) and on the edge of the dial plate. It all worked great after that. I would recommend adding a counterbore to the underside of the lid so that the dial back plate is recessed and therefore unable to catch on anything. Great project otherwise!
(Edited)
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Print Profile
0.2mm nozzle, 0.1mm layer, 4 walls, 15% infill
Absolutely a perfect print and assembly, i found the assembly not that hard on my own. Only annoying thing is that the opening and closing sides required a lot of sanding, because of how tight it fit, i had to put a lot of strength into opening/closing the sides. But after a bit of sanding, it operates perfectly and no further issues. The second photo is of what i had to sand to get it to move smoothly.
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Print Profile
0.2mm nozzle, 0.1mm layer, 4 walls, 15% infill
0
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Print Profile
0.2mm nozzle, 0.1mm layer, 4 walls, 15% infill
0
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Print Profile
0.2mm nozzle, 0.1mm layer, 4 walls, 15% infill
This works pretty well. It is very tight to turn so some lubricant would be helpful.
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Print Profile
0.2mm nozzle, 0.1mm layer, 4 walls, 15% infill
didn’t print right
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Print Profile
0.2mm nozzle, 0.1mm layer, 4 walls, 15% infill
It's already a big difference in use
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