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9.5L Mini-ITX Small Form Factor PC Open Frame

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Description

This is a little project I've been working on for a few weeks. I was inspired by OCPC Mini/Hydra and Motif Monument builds, but there were a couple issues that drove to me to design my own. I was close to pulling the trigger on the Hydra, but I didn't like how the rear-mounted GPU required a twisted riser cable. The Monument is beautiful but it would have been upwards $400 after shipping, import, etc.

 

There was a lot of "new" for me. First time using CAD (FreeCAD), 3D printing parts, assembling cables (huge pain), and using Ryzen hardware. I had to iterate a few times on the design, and there's lots of room for improvement, but overall I think it turned out well.

 

I had to print the frame in multiple pieces due to the bed-size limitation of my Bambu A1 Mini (180x180x180mm). A Mini-ITX board is 170x170mm so I was cutting it close. The black plastic is PETG-CF and white is matte PLA. Why PLA? I ran out of PETG-CF and it's $30 a spool :/ The frame is very rigid and should have no problem supporting a larger cooler or GPU.

 

Final size of the frame (exclusive of wire and antenna): 180mm width x 160mm depth x 330mm height. It's 9.5L (yes I know volume doesn't make much sense for open frames).

 

Here's the components I selected:

  • AMD Ryzen 5 7600
  • AMD Wraith Stealth cooler
  • Gigabyte A620I AX
  • Corsair Vengeance RGB 16GBx2
  • GeForce RTX 4060 OC Low Profile
  • WD_BLACK SN770 500GB
  • Cooler Master V750 SFX 750W <- smallest wattage I could fine
  • 12V 12mm LED push button
  • 35ft 4mm DarkSide HD Cable Sleeving - Gold II
  • 35ft 4mm DarkSide HD Cable Sleeving - Gun Metal
  • 70ft 16 AWG wire
  • M3 and M4 self-tapping and machine screw kits off Amazon

Total cost including PC components, filament, wire, and sleeving: approx. $950 USD.

 

M4 machine screws bolt the motherboard plate to the supports. Otherwise M3 self-tapping screws mate other pieces together. I suggest buying a M3 and M4 kit with washers. I can't exactly remember what lengths I used, but try to get an assortment up to 20mm.

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