Zero Clearance Insert - Dewalt DWS774 DSC365 - Free 3D Print Model

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KhrysusHD

Tools>Machine Tools

IP Report

Print Profile(2)

All

X1 Carbon

P1S

P1P

X1E

H2D

H2D Pro

H2S

P2S

H2C

X2D

A2L

A1 mini

0.2mm layer, 3 walls, 25% infill, reinforced cut line

Designer

1.4 h

1 plate

4.6(10)

A1 Mini variant, 3 walls, 25% infill, reinforced cut line

Designer

1.5 h

1 plate

4.0(2)

Open in Bambu Studio

Boost

145

484

366

237

Released

Description

Zero clearance insert / throat plate compatible with the following Dewalt Mitre Saws:

DWS773
DWS774
DCS365

I have included two print profiles, a full size one, and a split version which allows it to be printed in two parts on an A1 mini and joined with a simple dovetail joint. Tolerances are very precise such that the two parts can be put together snugly with the help of a rubber mallet, and feels very secure. If you want to secure the joint even further use a soldering iron to lightly melt the two parts together on the underside.

I printed mine with only 3 walls and 25% infill in PLA, with the section where the blade cuts through being reinforced with a modifier for 100% infill. This felt plenty sturdy enough for me, and kept filament cost low, but feel free to bump either the walls or infill up for a sturdier insert.

This is my first model upload so please let me know if you encounter any issues.

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If you like this design, a boost is always appreciated :)