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Xbox Series Controller Battery Cover

Print Profile(4)

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X1 Carbon
P1S
P1P
X1
X1E
A1
A1 mini
H2D
H2D Pro
H2S
P2S
H2C
X2D
A2L

Battery Cover, 0.2mm layer, 4 walls, 10% infill
Battery Cover, 0.2mm layer, 4 walls, 10% infill
32 min
1 plate
4.9(98)

Cover_Textured, 0.2mm layer, 4 walls, 10% infill
Cover_Textured, 0.2mm layer, 4 walls, 10% infill
35 min
1 plate
4.9(27)

PETG, 0.16mm layer, 4 walls, 10% infill
PETG, 0.16mm layer, 4 walls, 10% infill
1.4 h
1 plate
4.8(5)

Cover_Rechargable, 0.2mm layer, 4 walls, 10% infill
Cover_Rechargable, 0.2mm layer, 4 walls, 10% infill
34 min
1 plate
5.0(3)

Open in Bambu Studio
Boost
262
541
143
44
2.4 k
1.9 k
Released 

Description

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If you love this model and have a spare Boost laying around, it would make my day if you could drop it here.  Your support means a lot to me as a designer, and it fuels more creations!

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Replacement battery cover for Xbox Series X/S controllers. I printed using PLA on the Prusa i3 MK3 and couldn't be happier with the results!

After testing the first version, which is as close to an exact replica to the original part as possible, I found that the printed part lacked the textured feel of the original. So, I made a second version with some texture on the top surface to help slide the cover on and off. I also use a rechargeable battery docking station, so, of course, I made a third version with a cutout for charging the batteries.

Printing Tips

The model comes with a “wall” surrounding the part to help with stability as it prints, so make sure that the print is oriented as shown below.

I also highly recommend the following slicer settings to help with a clean print and ease of support removal:

  • 0.2mm layer height
  • Outer and inner brim - you decide the width but I used 4mm and it worked well
  • Support material
    • Everywhere
    • Grid style
    • XY separation of 100% (i.e. same as nozzle diameter)
    • Increase pattern spacing - 4mm spacing worked well for me

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License

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