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Hex Key Screw Handles with Double Ball Bearing Cap

IP Report

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All
X1 Carbon
P1S
P1P
X1
X1E
A1
A1 mini
H2D
H2D Pro
H2S
P2S
H2C
X2D
A2L

0.2mm layer, 2 walls, 10% infill
0.2mm layer, 2 walls, 10% infill
Designer
4.1 h
4 plates
4.8(6)

Open in Bambu Studio
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37
52
16
7
122
45
Released 

Description

These hex (allen) key handles are inspired by the original 'Wiha PicoFinish' set.
I decided to add a turning cap with actual (3D printed) ball bearings for increased smoothness of operation.
See images for additional parts and a simple, 25-step, assembly guide.

 

I've included sizes for up to a 4mm hex key, bigger doesn't really make sense for this size handle.

 

Mine were printed in PLA, but (even) stronger materials might make more sense.

 

Finally, as of now I've still not cut off the excess (short) end of the end of the actual allen key, and as it turns out it's very practical to use for instance your index finger to apply extra torque when needed.

 

Note: as always, any stereo images are of the cross-eyed type.
Link: https://en.wikipedia.org/wiki/Stereoscopy

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Comment & Rating (16)

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0.2mm layer, 2 walls, 10% infill
Excellent! The bearing rotates very smoothly!
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The black and grey looks very good, I like it ! Glad that works nicely for you. Thanks very much for the image and the boost !
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0.2mm layer, 2 walls, 10% infill
printed okay but no idea as how to assemble it. parts don't seem to fit right so not usable for me.
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I see on your bio that you have zero models and zero downloads etc. The provided images for assembly are pretty (self-) explanatory. So maybe it's just not for you.
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my issue entirely. I did not realize that I needed to acquire the ball bearings. I mistakenly assumed everything would be printed but the bolts and nuts. It does appear to be a good model if I had the little balls. again, my issue and not the design.
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I've invested quite some time to make a detailed set of images with explanations of how to assemble. They should be clear enough to get a sense of whether something like this would be suitable for you.
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0.2mm layer, 2 walls, 10% infill
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0.2mm layer, 2 walls, 10% infill
a little fidelly to put together but theses are great.
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Agreed, parts are small. Hopefully the images helped. Thanks for the great review !
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Replying to @speeedydan :
The images were most helpful. I wouldn't have been able to assemble them without them. Great print.
(Edited)
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I love the idea of it but it is a nightmare to put together. The ball bearings just don't want to play!
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The orientation of some of the parts is essential. Make sure no part is flipped or upside down.
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0.2mm layer, 2 walls, 10% infill
Exceptional tool Everything fits together perfectly I also printed the spheres for it and it works wonderfully
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Thank you! I'm glad to hear that. Good to know that it also works with printed spheres. Thank you also for the five-star rating!
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0.2mm layer, 2 walls, 10% infill
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Thanks for your review !
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License

This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.