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Functional 4-Stroke Engine

Print Profile(2)

All
P1S
P1P
X1
X1 Carbon
X1E
A1 mini
A1
H2D
H2D Pro
H2S
P2S
H2C
X2D
A2L

0.2mm layer, 2 walls, 15% infill
0.2mm layer, 2 walls, 15% infill
Designer
15.1 h
12 plates
4.9(44)

0.2mm layer, 2 walls, 15% infill
0.2mm layer, 2 walls, 15% infill
18.6 h
12 plates
4.1(16)

Open in Bambu Studio
Boost
1541
3176
115
137
2.2 k
749
Released 

Bill of Materials

Maker's Supply Kits and Parts
Select all
0.6x8x20 mm (5PCS) - BB016
M2.5x8 SHCS Machine Screw (20PCS) - AA030

Description

This is a single-cylinder four-stroke engine with functional valves. Good for educational purposes or just having a nice toy to play around. The assembly process is simple yet fun with only minimum amount of non-printed parts needed. Please refer assembly guide for location of parts and part list. When assembling, make sure to align timing marks in the 3 gears. If not aligned, collision between piston and valves can happen. Printing all parts (with my print profile) takes around 14,5h with 357g of material needed. You can choose between 3 variants of cylinder heads: Without text, with 4-stroke text or with OHC text.

 

Non-printed parts needed:

-2pcs Compression spring for valves (I used 9.5x19mm): max outside diameter 10mm, min inside diameter 7.5mm. length ideally around 20mm, but not less than 14mm.

-2pcs screw for exhaust, M2.5X8. If you have a Bambu printer, the provided screws for the scraper are suitable.

 

Tips for smooth functioning:

-Sand down sliding surfaces if needed, especially holes for crank shaft and the shaft for idler gear (see picture)

-Add lubricant. Especially valve stems might need it if they stick up too much


Documentation (2)

Assembly Guide (1)
Engine_drawing_BOM.pdf
Other Files (1)
Engine_drawing.pdf

Comment & Rating (115)

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License

This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.