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Print-optimized 4080 Aluminum Extrusion Profile

Print Profile(1)

All
X1 Carbon
P1S
P1P
X1
X1E
A1
H2D
H2D Pro
H2S
P2S
H2C
X2D
A2L

0.2mm layer, 7 walls, 15% infill
0.2mm layer, 7 walls, 15% infill
Designer
17.6 h
1 plate
5.0(4)

Open in Bambu Studio
Boost
38
111
4
10
150
42
Released 

Description

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Note: when trimming this profile to length in the slicer, please don't use the scale feature since this would mess up the threaded hole. Use a Z cut instead.

 

This is a 4040 aluminum extrusion profile optimized for 3d printing. This is part of a 4040 series I'm making to substitute for off-the-shelf 4040 parts. They're particularly useful for non-demanding applications such as shelves or small frames. When printed from PLA it's very rigid.

Features

  • Standard 4040 profile slightly modified to optimize for 3d printing.
  • Threaded M8 center hole. No need to tap before screwing in, also results in better strength.
  • Fine-tuned dimensions for optimized path generation when sliced with default settings.
  • Surprisingly rigid!

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