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USB Sticks Printed Enclosure

IP Report

Print Profile(4)

All
X1 Carbon
P2S
A1
X1E
H2S
H2C
X1
A1 mini
H2D Pro
P1P
H2D
P1S
X2D
A2L

0.08mm layer, 2 walls, 15% infill
0.08mm layer, 2 walls, 15% infill
Designer
4.3 h
6 plates
2.5(2)

Neutral cap - 0.08mm layer, 2 walls, 25% infill
Neutral cap - 0.08mm layer, 2 walls, 25% infill
Designer
14 min
1 plate

Loose - 0.08mm layer, 2 walls, 15% infill
Loose - 0.08mm layer, 2 walls, 15% infill
Designer
14 min
1 plate
3.0(1)

Tails - 0.2mm nozzle, 0.1mm layer, 4 walls, 25% infill
Tails - 0.2mm nozzle, 0.1mm layer, 4 walls, 25% infill
Designer
6.5 h
2 plates

Open in Bambu Studio
Boost
54
99
12
0
220
55
Released 

Bill of Materials

List other parts
  • USB_Pendrive x 1: https://s.click.aliexpress.com/e/_c3rXVDm7

Description

Model

3D printed USB sticks allow you to repair damaged USB sticks or customize USB sticks with logos, colors, designs or writings. I personally managed to repair two USB sticks and create the case for new ones. Read below to see the models available.

 

The compatible model that i bought were those: Aliexpress     -     https://s.click.aliexpress.com/e/_c3rXVDm7

 

Printing
To allow an effective and safe closure, the USB stick PCB is embedded directly in the print. To do this, at a certain layer, the print will automatically pause, allowing the PCB to be inserted. The remaining supports attached to the print will then have to be removed. Some models (the ones with logos or texts) might be better printed with 0.2mm nozzle.

 

Plates and models

Below all the models available, for now… for the complete print you have to choose one between 1 and 5 then print that with the 6.

 

Plate 01 - USB pendrive with status transparent ring (to let the light be visible) and keychain ring, vertical print.

 

 

Plate 02 - Usb pendrive with status transparent ring, keychain holes on top, horizontal print.

 

 

Plate 03 - Usb pendrive with status transparent “16GB” writing, Horizontal print.

 

 

Plate 04 - Blank USB pendrive without any transparent status light, Horizontal print.

Plate 05 - Blank USB pendrive without any transparent status light, Vertical print.

Those are perfect for good customizations: drwings, writings and similar stuffs.

 

 

Plate 06 And other files - Usb cap for all the above prints, there are different caps thighter, neutral, loose. 

I advice to use the neutral cap file but it depends by the usb stick and how much force do you want to use to open the usb stick ( the tight cap might be too tight for some usbs).

 

 

Conclusion

 

For me these worked and are working perfectly. If there is any problem with dimensions and print, its probably due to the PCB manufacturing or model, for me was good on three different models.

To solve this you can try to scale the models or then write me a direct message for the source file and to improve the model compatibility.

 

New designs, and shapes are coming soon

 

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