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Benchy Hull Line - Wall Bulge Test

Print Profile(1)

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P1S
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P2S
A1 mini
A1
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X2D
A2L

0.2mm layer, 2 walls, 15% infill
0.2mm layer, 2 walls, 15% infill
Designer
16 min
1 plate
5.0(41)

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Description

I've designed this small test to reproduce the so-called "Benchy Hull Line or Wall Bulge" effect which apparently doesn't have a solution yet. I did it to let you play with some parameters in the slicer that might help you to find a solution for your model.

 

The print profile is full standard, if you print it out you will see the defects in the outer walls. So, I did more tests without any perfect result. At the end I've found that using Aracne (TEST 6) as wall generator it mitigates the effect (at least in this case). Also 5 and 8 give good results, but you will see some defects related to the seam. Moreover, printing before the outer wall could give you problems in some models with overhang.

 

I would be glad if you could share your solutions. It might help analyzing the “Speed”, the “Flow” and “Layer Time” in the Slicer by obtaining the smoothest color deviation as possible (even it doesn't always solve the issue).

 

These are the test I did:

1 - Full standard (the profile you find here);
2 - Full standard + Speed → Outer wall: 40mm/s
3 - Full standard + Filament settings -> Layer Time: 10s;
4 - Full standard + Speed → Outer wall: 30mm/s + Filament settings -> Layer Time: 10s;
5 - Full standard + Quality → Order of walls: outer/inner;
6 - Full standard + Quality → Wall generator: Aracne;
7 - Full standard + NO FLAG to Strenght -> Detect narrow internal solid infill
8 - Full standard + Quality → Seam position: Back + Quality → Order of walls: outer/inner + Speed → Outer wall: 100mm/s + Speed → Inner wall: 100mm/s;

9 - Full standard + Order of walls: inner/outer/inner
10 - Full standard + Speed -> Outer wall: 100mm/s; Inner wall: 100mm/s; Sparse infill: 100mm/s; Internal solid infill: 100mm/s; Top surface: 100m/s.

 

Other test I've done based on users feedback, unfortunatly without any luck:

 

11 - Full standard + Generic PLA
12 - Full standard + OrcaSlicer
13 - Full standard + Generic PLA Black Sunlu PLA+
14 - Full standard + Generic PLA Black Sunlu PLA+ + Extra Draft 0.28
15 - Full standard + Strenght -> Detect thin wall ON
16 - Full standard + Strenght -> Wall loops: 3 + Quality -> Order of walls: inner/outer/inner


Ho ideato questo piccolo test per riprodurre il cosiddetto effetto "Benchy Hull Line" che a quanto pare non ha ancora una soluzione. L'ho fatto per permetterti di farti "giocare" con alcuni parametri dello slicer che potrebbero aiutarti a trovare una soluzione per il tuo modello.

Il profilo di stampa è full standard, se lo stampi vedrai i difetti nelle pareti esterne. Quindi ho fatto più test ma senza un risultato perfetto. Alla fine ho scoperto che utilizzando Aracne (TEST 6) come generatore delle pareti attenua il difetto (almeno in questo caso). Anche 5 e 8 danno buoni risultati, ma noterai qualche difetto legato alla cucitura. Inoltre, stampare prima la parete esterna potrebbe creare problemi in alcuni modelli con "overhang".

 

Sarei felice se potessi condividere le tue prove. Potrebbe esserti utile analizzare la "Velocità", il "Flusso" e il "Tempo per layer" nello Slicer per ottenere una variazione del colore quanto più uniforme possibile (anche se non sempre questo risolve il problema).

Comment & Rating (105)

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Orca slicer , 0.16 LH inner outer inner, slowdown for overhangs enabled, classic overhang disabled, curled edges detection disabled, don’t slow down outer walls enabled in filament settings, 189 external, 250 internal perimeter speeds, 4k external accel. Keeping a consistent speed is the key.
The designer has replied
designer
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This is nice, I will try it asap. I appreciate your feedback, it will be useful to mitigate this effect. Thank you.
1
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Hey there, ever managed to get rid of that bottom line where the transition from solid base to walls happens? I'm printing a normal cube and have the exact same problem but did not yet manage to fully solve this.
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Hello, I'm trying to apply what you described but I can't find the classic overhang and curved edge detection options With the rest applied as you said I get this
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This is mine. 4loops, aranche walls inner/outer/inner. It seems fixed. Last one is a print with some layers at default settings
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What printer?
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Replying to @user_589366841 :
P1S
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Boosted
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0.2mm layer, 2 walls, 15% infill
perfect
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Thank you.
(Edited)
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Print Profile
0.2mm layer, 2 walls, 15% infill
A truly excellent test, the Arachne has proven most effective for my H2D
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That's great news. Thanks for sharing.
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Excellent result! Material: PLA Wall order: outer/inner Outer wall speed: 150mm/s Junction position: Aligned
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Truly excellent, thank you for sharing the settings
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Print Profile
0.2mm layer, 2 walls, 15% infill
ok
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Thank you for your feedback.
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Print Profile
0.2mm layer, 2 walls, 15% infill
Little calibration cube, useful.
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Thank you.
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Print Profile
0.2mm layer, 2 walls, 15% infill
perfect
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Thanks.
0
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Print Profile
0.2mm layer, 2 walls, 15% infill
perfect
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Thanks.
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Print Profile
0.2mm layer, 2 walls, 15% infill
it looks like the picture so I'm good?
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