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P1s Nozzle Alignment Jig - Realign bent nozzles

Print Profile(1)

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P1S
P1P
X1
X1 Carbon
X1E
A1
A1 mini
H2D
H2D Pro
H2S
P2S
H2C
X2D
A2L

0.2mm layer, 2 walls, 10% infill
0.2mm layer, 2 walls, 10% infill
Designer
42 min
1 plate
4.8(18)

Open in Bambu Studio
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186
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Released 

Description

If you have crashed your print head, and the nozzle is bent horrendously (non-perpendicular to printbed, this alignment fixture allows you to more accurately align the nozzle (compared to cranking on it with your ape hands). Although a replacement is the more permeant and robust solution, this will help you out in a pinch, or while the replacement is in shipping.

(Remember that Bambu lab also ships printers with a replacement out of the box)

 

Assembly Parts:

4x - M5x20mm Screws

2x - M3x16mm Screws

Find M-Screw Assortment here: https://amzn.to/3wYQaaJ

2x - Shim/guard (Protects nozzle from scratching/marring)

 

“In a pinch” Parts:

1x - M5x20mm Screw (In this setup you remove the screw and replace it to the respective side that needs correction

Alternatively - Print an M5x20mm screw / use any screw that fits (worse case scenario)

 

Directions:

Step 1: Remove bent nozzle from printer, and inspect to make sure damage is not catastrophic.

-heat break should not be cracked, crimped, or have any damage other than a general bend.

Step 2: Insert nozzle into the alignment fixture, and use 2x M3x16mm Screws to secure the nozzle to the alignment fixture.

Step 3: Insert 4x M5x20mm into top 4 correction holes

Step 4: Identify which directions your nozzle needs correction, begin with the direction that needs the most correction.

Step 5: Insert shim to protect the nozzle's surface

Step 6: Turn correction screw clockwise in steps of 1-2mm, periodically turning the correction screw counter-clockwise to check your progress. The nozzle will likely act like a spring, and will need to be pushed past 90 degrees to achieve the best alignment. It is best to go slow, so you do not need to fix an overcorrection.

Step 7: Repeat Steps 5&6 until the nozzle is straight and true.

Step 8: Remove the nozzle from the alignment jig by unscrewing the M3x16mm screws located on the bottom of the jig.

Step 9: Visually inspect the nozzle, hopefully that nozzle has been correctly aligned. Understand that this is in no way perfect, and you should replace the nozzle as they only cost ~$15. However, this might get you by in a pinch, and I hope it helps!

 

-Roberts & DeMonico Engineering

 

 

Comment & Rating (24)

(0/1000)

Print Profile
0.2mm layer, 2 walls, 10% infill
Prints perfectly, tested with a spare nozzle and fits well. Will keep it with printed tools for my X1-C: extruder gear disassembly jig, clog pusher, and AMS disconnect tool.
(Edited)
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Im glad to hear it fits the X1C Nozzle aswell. I was unsure if they shared the same part but thats awsome!
(Edited)
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0.2mm layer, 2 walls, 10% infill
Threads in the holder keep tearing out. Printed a few. But dimensionally, it is accurate.
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sheesh must be bent pretty bad, or maybe the hardened nozzle? thanks for the info though, hopefully no one else runs into it
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Replying to @wynn.roberts :
Yes, it's a hardened nozzle and bent from factory. Thanks.
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0.2mm layer, 2 walls, 10% infill
This jig just saved my brand new E3D Nozzle, YouTube video here 👌 https://youtube.com/shorts/Oyu7_KWXZ-s?si=PVkRBP6N5ht8ENFW thanks so much I gave you a boost
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Thanks for repairing my hotend and saving me money. Boosted!
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0.2mm layer, 2 walls, 10% infill
works great. used Phillips head instead of the socket caps. I’ve already used it to fix one nozzle. I have not had time to test the nozzle yet.
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0.2mm layer, 2 walls, 10% infill
Easy to use. Saved s nozzle
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0.2mm layer, 2 walls, 10% infill
Worked great!
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0.2mm layer, 2 walls, 10% infill
easy print added to tools
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It's very cool that you shared this design. I too have a hot end that I crashed into a purge tower. However, in my case, the bend is slight, so I can't really tell how much to bend it back. Can your tool help detect a slight misalignment?
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Print Profile
0.2mm layer, 2 walls, 10% infill
Excellent file and a great result
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License

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You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.