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Awesome Filament Spool Rewinder - Upgraded

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0.1mm layer, 5 walls, 25% infill
0.1mm layer, 5 walls, 25% infill
63.2 h
6 plates
4.6(448)

Open in Bambu Studio
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3005
6988
738
57
10.5 k
9 k
Released 

Bill of Materials

Maker's Supply Kits and Parts
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608ZZ P5 Steel (2PCS) - EA028
M3x6 SHCS Machine Screw (20PCS) - AA036
M3x6 FHCS Machine Screw (20PCS) - AA085
List other parts
  • M3 threaded melt Inserts x 13:
  • Screw M5x30 x 2:
  • Bearing 6200RS2, 30x9x10 x 4:

Description

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Description


Patch Notes

  • Updated gear geometry for improved meshing
  • Fixed issue with feed guide not moving correctly
  • Improved reliability of side to side movement
     

Action required

  • Reprint both gears to apply the fix

 

 

Note from the Original desinger:

lots of Users hate me for that very Bad design, i am so SORRY for my really Bad design.  

-i am a beginner in CAD and really a NOOB, sorry for that 

→  I upload the CAD -  Step File , feel free to make it better.

→hopefully there are some Professionals who can make a better design out of my bad one.

 

-->i like my design and it works great for me and i already respool hundreds of filament rolls

 

 

 

 

 

PDF

I love this awesome project from
Miklos Kiszely, thx a lot for this design)

But in my opinion needs to be improve.

So I improve a lot things and found a lot improvements wich are already great I upgraded these also and bring it togethter into my improved Spool rewinder.

The Awesome Filament Spool Winder

its possible to use it manualy one or elecric driven

both design are avail in this post.


 

 

Main Changes are:

- Mainbody with 3 additional bearings , so it is a lot more stable and reliable

-one additional bearing at the Main Body to guide the middle gear better.

-one additional bearing at the Main Body to guide the axle much better.

-one additional bearing at the filament carriage sled worn gear assembly

-guides with slides at filament carriage sled to guide

vit better and avoid a lift up

-Spindle with Bearings, to avoid exessive wear and smoother work

-i uploaded 2 Spindles one normal one for Bambu spools and a shorter for Sunlu and similar…

-additional threaded Inserts on the top to fit the cover for the filament spool axle

-the holes in the base of the main Body to fix it on a Table or some other thing..

-the heavy axis 45mm with steel insert - put into the axle a 4mm hex wrench and cut it.. if used manuell

-Filament Guide with M3 threaded Inserts and longer slides

-the Spool center adapter to use every spool with inner diameter from 40 to 75mm for the spool holder

-some M3 threaded melted inserts are added for a better usage.

 

The Bearings for the Spindle are 6200RS2,

I ordered these from amazon

TAIANJI Kugellager 10mm x 30mm x 9mm Double Shielded Rillenkugellager Metall Kugellager für 3D drucker, Skateboard Roller Inline Skates etc(6 Stück) : Amazon.de: Sport & Freizeit

but you can also use the Printed ones which i added it works also good if your printer is good calibrated.

Spoolaxle with bearings

As Pinions and axles i used the great improved axles from Damian(thx for these)

and i upgraded the Motordrive unit from Bird2Barin(thx for these nixe design) to fit it better to my upgreated Mainbody.

To Bring it together I screw The Main Body the Unwinder Body and Motorunit on a Wooden Board 22cm x 50cm x 1,9cm

https://youtu.be/IYK-MNmUzak

 

 

 

 

 

→all Parts are printed with 5 walls / 25% Gyroid or Cubic infill.

→only the Axles and Spindle are printed in 8 walls and 40% Gyroid or Cubic infill.

 

Partlist:

 

for the Body :

1x Awesome Spool Winder_.stl (Modified by Me)

1 x axle cover driveside.stl (Modified by Me)

1x axle cover other side.stl (Modified by Me)

4x M3 Screw Knob (original Design)

4x M3x6 Hexhead Screw

8x Bearing 608RS2

4x M3 threaded melt Inserts

 

For the Drivetrain:

1x Bearing Cap.stl (Modified by Me)

1x 25teeth gear (original Design)

2x 50teeth gear (original Design)

2x Hexa Axle 32mm (Modified by Me)

1x Hexa Axle 128mm (Modified by Me)

5x 3mm Spacer (Design from Damian)

5x M3 threaded melt Inserts

4x Lock Ring (Design from Damian)

5x M3x6 Flat Head

 

Spindle:

1x Bearing Spindle Part1.stl (Modified by Me)

1x Bearing Spindle Part2.stl (Modified by Me)

1x Bearing 6200RS2, 30x9x10 or print a bearing →Printable Bearing (30x9x10)

1x Screw M5x30

 

Spindlenut:

1x Bearing Spindle Part3.stl (Modified by Me)

1x Bearing Spindle Part4.stl (Modified by Me)

1x Bearing 6200RS2, 30x9x10 or print a bearing →Printable Bearing (30x9x10)

1x Screw M5x30

 

for the Unwinder :

1x Unwinder Spool Holder (original Design)

1x Unwinder Spool Spindle (original Design)

1x Unwinder Spool Nut (original Design)

1x Spoolwinder adapter +20.stl (own Design)

1x Spoolwinder adapter.stl (own Design)

for the Sled

1x Gear linear for filament carriage.stl (Modified by Me)

1x filament_guide_sled.stl (Modified by Me)

1x filament_guide_carriage+slides&Bearing.stl (Modified by Me)

1x Filament Guide V2(Modified by Me)

(put a 12cm PTFE tube in the Guide)

1x Worn Gear (original Design)

1x Slider Gear (original Design)

1x Hexa Axle 47mm (Design from Damian)

2x 2mm Spacer (Design from Damian)

1x 4,1mm Spacer (Design from Damian)

4x M3 Screw Knob (original Design)

1x Lock Ring (Design from Damian)

1x Bearing 608RS2

4x M3 threaded Inserts

 

for Manual Spoolwinder

1x Manual Axis 45mm for steel insert.stl (press into the axle a 4mm hex wrench and cut it.. and a melt a M3 threaded Inserts in the other side.

1x Rotary handle- twist grip - Handle -(original Design)

1x Rotary handle - twist grip - knob - (original Design)

1x Rotary handle - twist grip - cap - (original Design)

1x Rotary handle - twist grip - axle - (original Design)

1x Small Screw

 

for the Motordrive

1x Awesome Spool Winder Motor Housing.stl (Modified by Me)

1x Awesome Spool Winder Motor Plate.s

tl (Design from Bird2Barin)

1x Motor Gear (Design from Bird2Barin)

 

Used Electric Parts:

1x Motor: Greartisan DC 12V 550RPM Getriebemotor Hohe Drehmoment Elektrische Mikrodrehzahl Reduktion Getriebemotor Centric Output Welle 37mm Durchmesser Getriebe : Amazon.de: Gewerbe, Industrie & Wissenschaft

1x Speed controller: QWORK 1203BB 6V 12V 24V 3A 80W DC Motor Drehzahlregler (PWM) Einstellbare Reversible Motortreiber Schalter : Amazon.de: Gewerbe, Industrie & Wissenschaft

1x Power supply with 12V 5A

Netzteil 12V 3A Ladegerät Transformator 3

6W für LED Strip, LCD, TFT Monitor Power Supply Radiowecker, Externe Festplatte: Amazon.de: Elektronik & Foto

1x Socked

DC-Hohlbuchse 5,5x2,1 mm, mit 30cm Kabel, 2er-Set : Amazon.de: Gewerbe, Industrie & Wissenschaft
 

Or

Cleqee DC 5,5 mm x 2,1 mm, Gleichstrom-Stecker und Buchse, zum Öffnen des Endkabel, blanke Drähte, 100CM 22AWG, für Kameraüberwachung, LED-Streifen, DVR, Kab

elreparatur (2er-Pack) https://amzn.eu/d/4Mwv0Ln

 

6x M3x12


Motor wire diagram:

 

 

 

 

you have to cut out this teeth if your sled gets stuck:

 

 

 

 

 

 


 

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