Maelle Sword Maellum, Expedition 33 multipart 1mt

Maelle's Sword – Expedition 33 (Maellum)

Life-Size 3D Printable Replica – 1 Meter Version

Les Amis!

Bring one of the most iconic weapons from Clair Obscur: Expedition 33 to life with this highly detailed 1:1 scale Maellum Sword, faithfully recreated for 3D printing.

This life-size replica measures approximately 1 meter (39.4 inches) in total length and has been carefully engineered as a multi-part assembly, making it easy to print on standard desktop 3D printers while maintaining excellent structural strength and alignment.

Features

• Life-size replica (approximately 100 cm / 39.4")
• Highly detailed game-accurate design
• Optimized for desktop 3D printers
• Multi-part assembly with hidden internal reinforcements
• Clean part separation for easier printing and finishing
• Designed for cosplay, display and collectors

Assembly Design

The model is divided into multiple printable sections for maximum compatibility with medium-sized print beds.

The project includes:

• Blade split into multiple sections
• Guard (crossguard)
• Pommel
• Grip components
• Internal reinforcement rods
• Alignment pins for precise assembly

The internal support system greatly improves rigidity while keeping the sword lightweight and easy to assemble.

Recommended Materials

For the best balance between strength and finish:

• Blade: PETG, PETG-CF or PLA+
• Handle & Guard: PLA, PLA+, or Wood PLA
• Internal Reinforcement: PLA-CF, PETG-CF or Carbon Fiber Rods (optional)

Printing Recommendations

• Layer Height: 0.12 – 0.20 mm
• Wall Count: 4–6
• Infill: 15–25% Gyroid
• Supports required only where indicated
• Compatible with most FDM printers

The model was designed to fit standard build volumes by splitting the larger pieces into manageable sections.

Perfect For

• Cosplay
• Conventions
• Display collections
• Photography
• Prop enthusiasts
• Clair Obscur: Expedition 33 fans

Assembly

The sword was designed with ease of assembly in mind.

Hidden alignment connectors and internal structural pieces ensure:

• Accurate positioning
• Increased rigidity
• Strong glue joints
• Cleaner final appearance

After assembly, only minimal sanding and filling are required before painting.

Disclaimer

This is a display and cosplay prop intended for decorative purposes only.

Although reinforced internally, it is not designed for combat, impact, or heavy use.

Thank you for supporting my work!

If you enjoy this model, a Boost, Like, or Rating is greatly appreciated and helps me continue creating high-quality game props for the community.

Happy Printing!