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140W FPV Battery PowerBank Module 6S

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0.2mm layer, 5 walls, 15% infill
0.2mm layer, 5 walls, 15% infill
Designer
5.4 h
4 plates

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Description

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⚡ 140W FPV Battery PowerBank Module (6S XT60 + Balance Input)

Turn a regular FPV 6S battery into a powerful portable power bank 🔋

This module allows you to charge:

  • 📱 smartphones
  • 💻 laptops
  • 📡 Starlink
  • 🔦 field equipment
  • 🎮 USB-C gadgets
  • 🛠 soldering irons and other PD devices

🔧 Features

✅ Up to 140W power
✅ Bidirectional charging
✅ XT60 + Balance input
✅ Color display
✅ Active cooling
✅ Large aluminum heatsink
✅ Modular design
✅ Removable BMS adapter
✅ Printed buttons
✅ Repairable design

🔋 Why only 6S?

The 140W board itself technically supports other battery configurations, but due to the use of a 6S BMS, the system currently only works with 6S batteries

I thought about adding a bypass switch for operation without BMS so that other batteries could be used, but decided not to ⚠️

The reason is simple — people might accidentally forget to switch the mode and over-discharge the battery

Therefore, the system is currently intentionally limited to 6S for safe operation and balancing

💬 But I'm curious to hear your opinion:
Would you like to see a version with a bypass switch

🧊 Cooling

The module is equipped with:

  • 🌀 an active fan
  • ❄️ a large aluminum heatsink
  • 🌬 ventilation holes
  • 🔥 thoughtful airflow

Under high load, cooling really helps

🛠 Printed Buttons

Initially, it was essentially a "bare" board with small tactile buttons

Therefore, separate printed buttons were created, which are much more convenient to use 👌

⚠️ Why was the acrylic plate removed?

The original board came on an acrylic plate

After contact with alcohol, the acrylic started to crack 😅

Probably due to internal stress after laser cutting

Therefore, I recommend using a 3D printed enclosure

🔩 Modular BMS System

The BMS is installed on a separate adapter

This means that when replacing the BMS, you don't need to rework the entire enclosure — just change the adapter 🔧

📦 Components / BOM

ComponentQuantityNoteLink

🔋 140W USB-C PD board

1xMain bidirectional charging/discharging module140W PD PowerBank Board

⚡ 6S BMS with balancing

1x15A–25A version6S BMS Board

🔌 XT60 connectors

1xAmass XT60 Male/FemaleAmass XT60 Connectors

🔗 JST-XH 7Pin balance connector

1xFor 6S balancerJST-XH 7Pin Connector

⚠️ Important

❗ Use only if you understand working with LiPo/Li-Ion batteries
❗ Always check polarity before connecting
❗ Do not leave batteries unattended while charging
❗ Use the project at your own risk

This project was created as a compact and powerful field power source for FPV batteries 🚀

Comment & Rating (6)

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wanted to boost but unfortunately I can't 🫡🫡🫡
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it's all ok and thanks for that. Boosts are nice but not done for their sake
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and so thanks to user support, this asshole was acquired
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Interesting project )
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nothing special, but tried to make the assembly as simple as possible and one that at least somewhat corresponds to the declared characteristics
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)))
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License

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This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.