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BMW M57 open intake adapter E90 E60 E39 E46

Print Profile(2)

All
P2S
X2D
P1P
H2D
H2C
A1
H2S
X1
X1E
X1 Carbon
A2L
P1S
H2D Pro
A1 mini

0.2mm layer, 2 walls, 15% infill
0.2mm layer, 2 walls, 15% infill
Designer
34.4 h
4 plates
5.0(3)

straight adapter 0.2mm layer, 2 walls, 15% infill
straight adapter 0.2mm layer, 2 walls, 15% infill
Designer
3 h
1 plate

Open in Bambu Studio
Boost
84
209
22
3
150
66
Released 

Description

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This is an **intake hose / intake adapter with 80 mm outer diameter** for BMW vehicles with an **M57 engine**

This part is designed for conversion to an **open intake** or a custom-fitted intake system
The model was tested on a **BMW E61 with an M57 engine**

In principle, the part should also fit many other BMW models with an M57 engine, for example:

  • BMW E90 / E91
  • BMW E60 / E61
  • other BMW models with M57 engine

Please check before printing and installation whether the space conditions and connections fit your vehicle

 

Boost Me (for free)

Happy printing and boost on! 🔧🚗

Features

  • Intake hose / intake adapter for BMW M57 engines
  • 80 mm outer diameter
  • Suitable for open intake / custom intake setup
  • Tested on BMW E61 M57
  • Usable for many M57 conversions
  • 3D Printed replacement or tuning part
  • 3MF includes prepared variants / profiles for different materials
  • Optionally usable with a separate TPU seal

Included Files

The 3MF includes prepared files or profiles for:

  • PETG
  • ABS
  • PA / Nylon

Additionally, a TPU seal can be used if it is included in the model package

Material Recommendation

Since the component is used in the engine compartment, it should definitely be **3D printed** from a **heat-resistant material**

**Recommended:**

  • PA / Nylon – best choice for temperature and load capacity
  • ABS / ASA – good heat resistance, but print cleanly and rework if necessary
  • PETG – only conditionally recommended, rather for tests or less hot areas

**Not recommended:**

  • PLA
  • PLA Silk
  • normal, brittle decorative material

PLA is not suitable for the engine compartment, as it can soften and deform with heat

 

  • Before installation, check whether the diameter and position fit the vehicle
  • Check all edges and sealing surfaces after printing
  • Check component for cracks, leaks, and clean layer adhesion
  • Tighten clamps only enough for the component to sit securely but not be damaged
  • After the first test drive, check again that everything is sealed and tight
  • Maintain sufficient distance from hot engine parts, manifold, turbo, and moving parts

Important Safety & Legal Note

This is a custom 3D printed part for hobby, tuning or motorsport use.
It is not an official BMW part.

Changes to the intake system may affect road legality, TÜV approval, emissions, noise level, insurance or vehicle warranty. Please check your local regulations before using it on public roads.

BMW® is a registered trademark of its respective owner. This model is not affiliated with, endorsed by or connected to BMW.

If the model helps you

If this part helps you with your M57 project, I would appreciate a like, a review, or a picture of your make
Feedback, suggestions for improvement, and experience reports on other M57 models are welcome

Happy printing and boost on! 🔧🚗

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License

This work is licensed under a Standard Digital File License – Community Use (SDFL‑C).

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including, but not limited to, publishing derivative works outside the Makerworld platform or hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money or collect fees. Subject to the above restrictions, derivative works may be published only within the Makerworld platform, and all such derivative works must be licensed under the same SDFL‑C license, without modification or additional terms. You may download the digital versions of this object, 3D print it, and display images, videos, or usage demonstrations of 3D printed versions of the object on personal social media platforms or Makerworld official channels, provided that no digital versions of the object are shared or distributed.