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Compact MeshCore / Meshtastic Companion

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P1S
X1 Carbon
A1
H2C
H2S
H2D
X1
H2D Pro
P2S
X2D
A1 mini
X1E
P1P
A2L

0.2mm layer, 6 walls, 25% infill
0.2mm layer, 6 walls, 25% infill
Designer
3.7 h
4 plates

Open in Bambu Studio
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Description

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For this project, I finally wanted to give my unused Lilygo TTGO v1.0 / Heltec V2 / Heltec V3 boards a meaningful task – resulting in a compact case for a MeshCore Bluetooth Companion, optimized for mobile and everyday use

The power supply was particularly important to me: The case is deliberately designed so that it can be powered by a simple (free, 3D printed) battery adapter with either 3× AA batteries (LR6) or alternatively with a LiPo battery (e.g., 3000 mAh). The use of regular household batteries was absolutely intentional – AA cells are available practically everywhere, can be quickly replaced, and do not rely on special batteries or chargers. Ideal for outdoor use, emergency setups, or simply uncomplicated operation

The complete device, including batteries and flexible 868 MHz LoRa antenna, weighs only about 160 g with compact dimensions of 58 × 106 × 23 mm

 

Notes

  • Printed with PETG-CF (with support)
  • The button and the antenna jack were glued with UV glue
  • AA FLEXING BATTERY HOLDER by “PALAMUT”  (cults3d.com)
    • Remix of: Alternating Flexing Battery Holder by “amasraf” (thingiverse.com)
      • Remix of: Flexing battery holders with integrated spring by “enif” (thingiverse.com)
  • Attention: for the Lilygo TTGO v1.0, the WiFi/Bluetooth antenna on the underside must be slightly bent to the side or by 90 degrees / shortened!

Hardware Bill of Materials

  • 1x Heltec v2 / v3 or Lilygo TTGO v1.0
  • 1x Micro Mini ON/OFF Self-Locking Switch 12x8mm (Amazon)
  • 6x M2 Screws (e.g., from the following set:  Amazon)
  • 1x 868MHz LoRa Antenna (Amazon)
  • 1x 1.25 mm JST 2 Pin Micro Plugs / Sockets with Cable (Amazon)
  • some rigid copper wire for the battery box

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License

This work is licensed under a Standard Digital File License – Community Use (SDFL‑C).

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including, but not limited to, publishing derivative works outside the Makerworld platform or hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money or collect fees. Subject to the above restrictions, derivative works may be published only within the Makerworld platform, and all such derivative works must be licensed under the same SDFL‑C license, without modification or additional terms. You may download the digital versions of this object, 3D print it, and display images, videos, or usage demonstrations of 3D printed versions of the object on personal social media platforms or Makerworld official channels, provided that no digital versions of the object are shared or distributed.