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Rugged 18650 Cell Headlamp Case

IP Report

Print Profile(2)

All
A1
H2S
X2D
H2D
H2C
P2S
H2D Pro
A2L

PETG 0.2mm layer, 3 walls, 15% infill
PETG 0.2mm layer, 3 walls, 15% infill
Designer
7.6 h
1 plate

PLA 0.2mm layer, 3 walls, 15% infill
PLA 0.2mm layer, 3 walls, 15% infill
Designer
6.2 h
1 plate

Open in Bambu Studio
Boost
5
14
0
1
11
3
Released 

Bill of Materials

List other parts
  • M3x40mm screw x 6:

Description

This rugged storage case is designed for headlamps with maximum dimensions of 66x88 mm (such as Sofirn H25S etc.)
It securely holds:

  • 1 headlamp
  • 2x 18650 cells
  • hidden cable compartment for charging or accessory cables

The custom insert was fully designed by me to provide a compact and secure fit for everyday carry, camping, hiking, work, or outdoor use.

The rugged box itself is based on the excellent model:
Rugged Storage Box (Parametric and Customizable)

Full credits to the original creator for the box design.

The box was properly rescaled and adjusted to fit my custom insert perfectly, and the modified version used for this project is included in the profile.
Assembly requires 6 x M3x40mm screws. 
PETG recommended. 

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