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Modular PCB Case

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Modular PCB Enclosure (100 mm x 100 mm x 60 mm)
Modular PCB Enclosure (100 mm x 100 mm x 60 mm)
Designer
3 h
5 plates

Set-Top-Box Format (100 mm x 100 mm x 35 mm) (STB)
Set-Top-Box Format (100 mm x 100 mm x 35 mm) (STB)
Designer
3.5 h
5 plates

Universal Edition
Universal Edition
Designer
2.4 h
5 plates

Arduino / ESP32 Edition
Arduino / ESP32 Edition
Designer
5 h
7 plates
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Bill of Materials

Bambu Filaments
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Black (10101) / Filament with spool / 1kg
Black (53101) / Filament with spool / 1 kg
List other parts
  • M2x8mm Schraube x 4: Schrauben zur Befestigung der Füße mit der Bodenplatte
  • M3x6mm Schraube x 4: Schrauben zur Befestigung der PCB mit der Bodenplatte.
  • M3x6-8mm Schraube x 5: Schrauben zur Befestigung des Gehäuse mit der Bodenplatte.
  • M3x4.6x5.7 Gewindeeinsatz x 9: Gewindeeinsätze zur Verschraubung des Gehäuse mit der Bodenplatte sowie der PCB.

Description

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Modular PCB enclosure with three variants: a tall enclosure measuring 100 mm × 100 mm × 60 mm, a flat set-top box enclosure measuring 100 mm × 100 mm × 35 mm, and a flat acrylic & wood set-top box enclosure measuring 100 mm × 100 mm × 40 mm. The electronics are mounted on the base plate. The enclosure shell, PCB, feet, and optional TPU dampers are functionally separated. The design is easy to maintain, screwed together, and suitable for small embedded, microcontroller, and prototyping projects

Key Features

  • Three enclosure variants:
    • tall enclosure measuring 100 mm × 100 mm × 60 mm
    • flat set-top box enclosure measuring 100 mm × 100 mm × 35 mm
    • flat acrylic & wood set-top box enclosure measuring 100 mm × 100 mm × 40 mm (Inlay : 97.5 x 97.5 mm)
  • Base plate for mounting electronics
  • Four PCB standoffs with M3 threaded inserts
  • Screwed connection of the enclosure shell to the base plate
  • Optional separate universal enclosure shell with adaptable I/O shield
  • Printed PLA feet
  • Optional separate TPU dampers
  • Ventilation slots in the base plate and on the back
  • Rounded enclosure edges
  • Suitable for small PCB, controller, and embedded projects

Construction

The model consists of several functionally separate components:

ComponentDescription
Enclosure shellOuter cover of the enclosure
Base plateSupport structure for PCB, threaded inserts, feet, and enclosure mounting
PLA feetPrinted feet for stable placement
TPU dampersOptional separate damping elements

Required Parts

Screws and threaded inserts

PartQuantityUsage
M2×8 mm screw

4

Mounting the feet to the base plate
M3×6 mm screw

4

Mounting the PCB to the base plate
M3×6–8 mm screw

5

Mounting the enclosure to the base plate
M3×4.6×5.7 threaded insert

9

Screwing enclosure, base plate, and PCB

Assembly Principle

First, the threaded inserts are placed into the base plate. Then, the feet are screwed to the base plate. Afterwards, the PCB can be directly attached to the base plate. Four raised standoffs are provided for this purpose. Next, the enclosure shell is placed over the base plate, hooked in, and screwed to it. See Quick Guide

Standard PCB Drilling Pattern

Material Recommendation

ComponentRecommended Material
Enclosure shellPLA or PETG
Base platePLA or PETG
FeetPLA
TPU dampersTPU

For normal indoor electronics projects, PLA is sufficient. For higher temperature loads, continuous operation, or installation in warmer environments, PETG may be useful for the enclosure shell and base plate

Printing Instructions

  • Recommended layer height: 0.20 mm
  • Nozzle: 0.4 mm
  • Infill: approx 15 %
  • Wall lines: 2
  • Support: depends on orientation and print profile
  • The threaded inserts are thermally inserted after printing
  • The TPU dampers are optional and not identical to the PLA feet

Suitable for

  • Microcontroller projects
  • ESP32/ESP8266 applications
  • Sensor boxes
  • Smart home gateways
  • Small network or control devices
  • Prototyping setups
  • Compact embedded systems
  • Small audio, LED, or automation projects

Documentation (5)

Assembly Guide (1)
Quickguide-DE.pdf
Other Files (4)
PCB-Layout.zip
One-Pager-EN-V1.0.pdf
One-Pager-DE-V1.0.pdf
Inlay.zip

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