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3030 Extrusion Drilling Guide

Print Profile(5)

All
P1S
P2S
H2D
A1
X1 Carbon
H2S
X1
H2C
A1 mini
X1E
H2D Pro
X2D
P1P
A2L

PLA, for M3, 0.2mm layer, 2 walls, 15% infill
PLA, for M3, 0.2mm layer, 2 walls, 15% infill
Designer
1 h
1 plate

PLA, for M4, 0.2mm layer, 2 walls, 15% infill
PLA, for M4, 0.2mm layer, 2 walls, 15% infill
Designer
1.1 h
1 plate

PLA, for M5, 0.2mm layer, 2 walls, 15% infill
PLA, for M5, 0.2mm layer, 2 walls, 15% infill
Designer
1 h
1 plate

PLA, for M6, 0.2mm layer, 2 walls, 15% infill
PLA, for M6, 0.2mm layer, 2 walls, 15% infill
Designer
1 h
1 plate
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Description

A drill guide set for 3030 aluminum extrusion profiles.
Includes two guides: one for drilling accurately 15mm from the end of the extrusion, useful for blind joints, and another for easy and accurate drilling at any position along the extrusion. This jig enables accurate drilling by securely fastening it with T-slot nuts.
 

Required other than printed parts:

  • Any quantity of T-slots and screws for your preferred screw size.
  • Drill bushings matching your desired hole size. The bushings supported by this design are based on the dimensions shown in the image below.
     

 

Notes:

  • I used M3 T-nuts and drilled the holes with a drill press. Confirmed to work great.
  • I bought the drill bushings from AliExpress: https://www.aliexpress.com/item/1005004780286499.html
  • MISUMI 3030 aluminum extrusion was used as the dimensional reference.
  • Models for M3, M4, M5, M6, and M8 screws and T-nuts are available.

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