DEFCON SG1 BADGE ENCLOSURE

Printing Instructions

• No supports or brim needed
• Print the following:
  • 2× hinge pins
  • 2× hinge sets
  • 1× top case
  • 1× bottom case
  • 4× buttons

Notes / Known Issues

I wasn’t informed about the sideways switch orientation or the lanyard size until the event itself, so there are a few limitations.

• The HUMAN badges should have a vertical switch, which works well.
• For sideways switches, I’ve already enlarged the hole, but you’ll need a small stick or a long nail to toggle it on/off.
• there are mouse ears on the hinge receiving end pop em off if you want

•  

  

• the case has been tested with really shitty pa settings and its still worked so it should work on most decently tuned printers

   

Design Notes

I took inspiration from using a draw latch (similar to the one on my Voron 2.4 300 with a Klicky door). It works great and is very sturdy.

The hinge screws double as lanyard holders thus they are very robust ive accidentally dropped this a few times with the badge surviving each time :) 

I recommend printing the top case in a translucent filament so the laser tag feature works properly

＼ʕ •ᴥ•ʔ／

Files Included

• STEP file
• F3D file
• 3MF file

The screen should fit, but it hasn’t been fully tested yet.

ʕノ•ᴥ•ʔノ

Hardware Needed

• 2× M3×25 to M3×40 screws (both lengths should work)

There is also an option in the F3D file to use an M3×90 screw with a hex lock-nut, but this hasn’t been tested. ʕ/ ·ᴥ·ʔ/

₍ᐢ•ﻌ•ᐢ₎*:・ﾟ If you run into any issues, feel free to reach out—I’d be happy to help!