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PoopKeyCap - Flat Top Edition

IP Report

Print Profile(2)

All
X1 Carbon
H2S
X1E
X1
H2D Pro
P1P
A2L
H2C
A1 mini
A1
X2D
P2S
P1S
H2D

0.08mm layer, 2 walls, 100% infill
0.08mm layer, 2 walls, 100% infill
Designer
18.8 h
6 plates
5.0(7)

0.2mm nozzle, 0.1mm layer, 4 walls, 15% infill
0.2mm nozzle, 0.1mm layer, 4 walls, 15% infill
Designer
18 min
1 plate
5.0(3)

Open in Bambu Studio
Boost
1764
4163
57
34
402
89
Released 

Description

PoopKeyCap – Flat Top Edition

Overview

This project transforms 3D printer purge (Poop) and other waste material into usable keycaps using 3D-printed molds.

This is not a rushed contest entry.
It is based on hundreds of compression molding trials, and I am confident in its reliability.

It won’t disappoint.

Key points

  • Only PLA is supported as the molding material
  • Molds must be printed in PETG with 100% infill
  • The stem is printed separately and inserted during molding
  • This prevents fusion with the mold and ensures practical usability and accuracy

     

What’s new

  • Optimized for 3D printing

     - Flat top surface and improved print orientation reduce visible layer lines

  • Custom legends support

     - Add your own text or logos

  • Now supports 2u keycaps

     - A major upgrade from previous versions


Included models

  • 1u blank mold
  • 2u blank mold
  • 1u legend mold
  • 2u legend mold
  • Stem (0.2 mm nozzle recommended)
  • Bonus: Numpad set


How to create custom legend keycaps

Edit the text_shape in the legend mold


Or insert an SVG into the blank mold

Important:
You must mirror the design horizontally to get the correct orientation on the final keycap

Recommended engraving height: At least 0.5 mm

 

Printing notes

No complex settings are required, but this is critical: Use 100% infill for all parts

Also note that molds may degrade due to heat, so they are typically usable only a few times.

 

How to use

1. Insert the stem

Insert the stem into the male mold, aligning the chamfer.

2. Apply release agent

Apply release agent to the mold


Wipe off excess

Do not apply to the stem

 

3. Weigh the material

Use at least 2.5 g of PLA for 1u, and at least 4.3 g for 2u

4. Heat the PLA

Heat the PLA to around 200°C using a hot plate or oven

A heat gun helps speed up melting
A silicone cup mold is convenient

 

Caution:
Silicone is not fully heat-resistant — avoid temperatures above ~200°C

For better melting and marbled patterns, flatten the PLA with a spatula

 

5. Prepare for molding

Form the melted PLA into a solid mass

Make sure it is tightly shaped to remove air bubbles

6. Compression molding

Place the PLA into the mold and press it

Hand pressure is sufficient
Work quickly, as the material cools fast

(You can also step on it — just be careful)

7. Demolding

Let the mold cool, then remove the keycap

Use a utility knife if needed (be careful)

8. Finishing

Remove burrs with nippers or a file
Wipe off release agent
Sand the surface if needed

 

Optional: Painting the legend

Fill the engraved area using an acrylic paint marker.

Then wipe off the excess paint from the surface using a cotton swab lightly dampened with water.

This leaves paint only in the engraved areas.


Final notes

This project is about more than just recycling waste.

It’s about turning discarded material into something functional and usable.

Try it, experiment with it, and find your own best process.

If you come up with improvements or new ideas, feel free to share them.

 

Boost Me (for free)

If you found this project useful or interesting, consider boosting it!
Your support helps me continue developing and sharing new ideas.

Membership

If you would like to sell keycaps made using this model, please subscribe to the membership.

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License

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