DIY WALL·E Model – Hybrid Project Laser-Cut & 3D
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Description
Welcome to my little WALL·E project! This little guy is a mix of laser-cut plywood for the body and 3D-printed details for the tracks, arms, and head. A great project for anyone who enjoys crafting and combining different materials.
Design Note: As I'm not a professional in creating laser files, please forgive me if some lines aren't 100% perfect. However, the model is wonderful to assemble, and the "self-made look" perfectly suits WALL·E's character!
Required Material
- Wood: Plywood for the laser-cut body (approx. 3-4mm, depending on scaling).
- Adhesive: Wood glue for the body, superglue for the 3D-printed parts.
- Hardware: Small hinges from the hardware store for the front flap.
- Screws: Small wood screws for attaching the arms and rollers.
- Tools: Drill (for mounting holes).
Step-by-Step Assembly Instructions
1. The Body (Laser Parts)
First, the wooden parts are laser-cut and the inscriptions are engraved. Glue the side panels of the body with conventional wood glue. Let everything dry thoroughly before proceeding.
2. Preparation & Drilling
Since the model is modular, the holes for the attachments must now be drilled:
- Holes on the left and right for the tracks/roller units.
- Holes for the arms on the sides.
- A hole on the top for the neck.
3. Assembly of Tracks and Arms
- First, glue the spacers into the printed rollers with superglue.
- Screw the assembled roller units onto the left and right of the wooden casing.
- Assemble the arms and screw them into their designated positions.
4. Head & Front Flap
- Finally, the head is placed onto the neck and assembled.
- The front door (trash flap) is attached with the small hardware store hinges, allowing it to open like in the movie.
Printing & Laser Tips
- 3D Printing: I recommend PLA or PETG. Support is partially necessary for the eyes and arms.
- Laser: Pay attention to a clean engraving for the WALL·E logo on the front.
3D Print
I have provided the STL file for printing if someone doesn't want to or can't laser the body.
I look forward to your feedback and your "Makes"! Feel free to show me your versions in the comments.
License
You may create derivative works based on this object, provided that all such derivative works are published exclusively on the MakerWorld platform and include proper attribution to the original creator. You may not share, upload, host, distribute, or publish this object—or any derivative work of this object—on any other digital platform, marketplace, or distribution channel. Commercial use of this object and any derivative works is strictly prohibited. This includes, but is not limited to, selling, renting, sublicensing, or using the object in any context in which you receive monetary compensation or other financial benefits.
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