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30x30mm Square Tube End Cap – Flush Fit Plug

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P2S
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A1 mini
X2D
A2L

0.2mm layer, 4 walls, 50% infill
0.2mm layer, 4 walls, 50% infill
Designer
22 min
1 plate
5.0(1)

Open in Bambu Studio
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5
19
1
0
46
35
Released 

Description

This square tube end cap is designed to neatly close 30x30mm metal tubes of 1.5mm thickness with a clean, flush finish.

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The insert fits tubes with 1.5mm wall thickness (≈27x27mm internal size) and features a slight taper to guide insertion. A subtle retention bulge around the inserted part offers a secure, snug fit once seated.

 

With a 22mm insertion depth, the cap provides stable positioning while remaining easy to install. The outer face sits perfectly flush with the tube for a clean and finished appearance. No hammer needed, just a firm push from your hand.

 

The geometry follows typical internal corner radii of metal tubing, improving fit and reducing play.

 

Design highlights:

  • Designed for 30x30mm square tubes (1.5mm wall)
  • Tapered body for easy insertion
  • Retention bulge for secure hold
  • Flush finish with tube surface
  • 22mm depth for stability
  • No supports required
  • Works great with PETG (30mn) and PLA (21mn) as well as ABS
  • Favor PETG if possible to allow material flexibility
  • Only 7g !

A practical solution for finishing exposed tubing in furniture, frames, or DIY projects.


Documentation (1)

Assembly Guide (1)
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License

This user content is licensed under the MakerWorld Exclusive License.

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