Air65 Frame – Lightweight Performance Upgrade

The Air65 Frame is a specially designed, ultra-light frame for 65 mm Tinywhoops focusing on maximum efficiency and flight performance. The goal was to reduce weight while improving aerodynamics and stability – without compromising practical use.

At only 2.46 g, the frame is lighter than the standard (2.66 g), allowing for more direct response, better agility, and potentially longer flight times. The optimized geometry also reduces air resistance, further increasing flight efficiency.

The construction is deliberately robust, so the frame withstands even intense maneuvers. An integrated battery holder ensures a secure fit and a clean, compact build – without additional mounting solutions.

Features:

• Ultra-light: only 2.46 g
• Improved aerodynamics for more efficient flight
• Stable construction for high durability
• Integrated battery holder for a clean build
• Designed for performance-oriented Tinywhoop setups

Print recommendations

For the best results, the frame has been specifically optimized for printing with technical materials:

• Material:
  PETG-HF (High Flow) recommended – offers a good combination of strength and flexibility
• Important note:
  PLA is not recommended, as it is too brittle and does not reliably withstand stresses during flight
• Supports:
  For optimal surface quality, PLA support interfaces were used to achieve a clean transition between model and support
• Alternative:
  Normal supports are possible, but the best results were achieved with the method mentioned above
• Nozzle:
  • 0.4 mm (proven and tested)
  • 0.2 mm for even finer details and higher precision