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Sanding block for 115 mm roll paper finger saving

IP Report

Print Profile(1)

All
P1S
P1P
X1E
A1
P2S
H2S
X1
H2C
H2D
X1 Carbon
H2D Pro
X2D
A2L

0.2mm layer, 4 walls, 15% infill
0.2mm layer, 4 walls, 15% infill
Designer
3.2 h
1 plate
5.0(1)

Open in Bambu Studio
Boost
11
27
2
0
32
20
Released 

Description

We needed to sand up to the edges and corners on a large surface where the big power sander would not reach, so I designed this sand block. I looked at what was already available, however though there are some good designs, none quite fitted my needs on testing them. These are the criteria this model had to meet.

  • Must fit 115 mm roll sandpaper
  • Has to be easy to fit the sandpaper
  • Must be comfortable to grip without touching the sandpaper or hitting fingers on adjacent surfaces
  • Any fixings must be strong with no fine threads. The screw has a 2mm pitch and has a cylindrical core to add extra wall strength. 
  • Must print reliably with a 0.2 mm standard print profile. I've increased the walls to 4 and use gyroid infil, but other than that it's pretty standard.
  • Should not need supports (I hate having to fiddle around with supports)

This is what I came up with, I hope you find it useful too.

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