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VAG PD TDI EGR Valve and Pipe Block-offs

Print Profile(1)

All
P1S
H2S
P2S
H2D Pro
P1P
X1 Carbon
X1
H2D
X1E
H2C
X2D
A2L

0.2mm layer, 4 walls, 40% infill, 2 fill multiline
0.2mm layer, 4 walls, 40% infill, 2 fill multiline
Designer
5.3 h
3 plates

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Bill of Materials

List other parts
  • 6x8x5 Compression Limiters (I.D.xO.D.xH) x 3: For EGR Valve Block-Off, may be found from various sources, including AliExpress
  • 8x10x10 Compression Limiters (I.D.xO.D.xH) x 2: For EGR Pipe Block-Off, may be found from various sources, including AliExpress

Description

This is a set of EGR block-off plates for intake manifold only for various VAG TDI engines, including BEW, BHW, and BRM.  Compression limiters are required for permanent install and I only recommend PAHT-CF or materials with even higher temperature resistance.  The EGR valve block-offs are designed to retain good flow through the intake manifold, as opposed to just a flat plate which leaves open the passages in the manifold.

 

For the EGR valve block-off plates, 3x 6x8x5 (I.D.xO.D.xH) compression limiters are required, and for the pipe block-off plate, 2x 8x10x10 compression limiters are required.  Because the plastic will not hold bolt torque like metal over extended periods of time, compression limiters are required to prevent warping of the print during install, and loosening of the fasteners over time.

 

The BEW/BHW EGR valve block-offs are designed to be used with the original o-ring for install, but a small amount of a suitable RTV is highly recommended to ensure a good seal to the intake manifold, as 3d prints may have rough surface textures.  Make sure to not use an excessive amount, and to allow the proper cure time to avoid bits of RTV from being injested into the engine.  Double check the install after some use to ensure there are no leaks.

Comment & Rating (2)

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do you have such a clip for VAG
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I do not. sorry
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