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Headlamp clip for 18650 models (reinforced)

Print Profile(2)

All
P1S
P2S
A1 mini
X1 Carbon
A1
H2S
H2D
X1
P1P
H2C
H2D Pro
X1E
X2D
A2L

0.16mm layer, 3 walls, 12% infill
0.16mm layer, 3 walls, 12% infill
Designer
47 min
1 plate
5.0(2)

0.2mm layer, 3 walls, 12% infill
0.2mm layer, 3 walls, 12% infill
Designer
38 min
1 plate

Open in Bambu Studio
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Description

This a clip for BORUiT headlamps (HP, and probably many others, like Sofirn H25S, HS21, H25L, Slonik Lightforce 500 and Brightstorm 1200, etc) working with a single 18650 battery.

 

Well these clips tend to break as you probably know… I decided to design my replacement with 3 things in mind : 

  • Work as good as the original
  • Be stronger than original
  • Designed to be 3D printed in PLA, no need for fancy material

Result is slightly wider slits posts for the headband, so they dont go their own way when you don't want it to happen (that is, never).

 

Usefull dimensions :

 

40 mm between posts, 4.80 mm thick posts, designed to fit 23.0 to 23.3 mm diameter lamps.

 

I also made a 45° plane to serve as orientation surface, so that the model dont delaminate. I suggest you use one of my printing profile to see the correct orientation.

Lamp clics in place very nicely and indexation is well set I think. Hope this serves you well, while doing some mechanic in a dark garage or while camping!

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I'm looking forward seeing your creations in the comment section.

 

In case of problem, please contact me, solutions are seldom far away :)

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License

This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.