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Ford Super Duty Grille LED Mounts–Anti-Warp Spacer

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A1 mini
P2S
A1
H2S
X2D
A2L

0.2mm layer, 4 walls, 60% infill
0.2mm layer, 4 walls, 60% infill
Designer
1.1 h
1 plate

Open in Bambu Studio
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Black (51100) / Filament with spool / 1 kg

Description

Stop premature LED failure on your Ford Super Duty!

When mounting flat-base LED directional lights (like Grote 78143) to the arched grille of a Ford F-550 or similar trucks, bolting them down forces the light housing to bend. This warps the internal seals, letting water in and causing premature failure.

The AV_Studio3D Solution: This precision-engineered spacer features a radius-matched back to sit perfectly flush against the Ford grille, while providing a perfectly flat mounting surface for the LED.

Why I recommend printing in TPU: I designed and tested these specifically using TPU (95A).

  • Vibration Dampening: TPU absorbs road shock, protecting the LED electronics.
  • Custom Gasket: The flexible nature of TPU allows it to compress against the grille, creating a secondary water-tight seal.
  • Paint Protection: Unlike hard plastics, TPU won't scratch your truck's finish.

Print Settings:

  • Material: TPU (95A)
  • Infill: 60-80% (Gyroid) for a firm but slightly compressible base.
  • Walls: 4 Walls for strength around the bolt holes.
  • Supports: None needed.

 

Disclaimer: This is an aftermarket modification. Ensure all lighting and mounting meets local road safety regulations. AV_Studio3D is not responsible for damage caused by improper installation.

Boost Me (for free)

The perfect fix for Ford F-550 arched grilles. This spacer ensures your LED lights sit perfectly straight while protecting the internal seals from water ingress. Engineered for performance and durability.

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License

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You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.