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HSW for US General 30” 5-Drawer Cart

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This model is created by Parametric Model Maker
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Description

🐝 US General 30” 5-Drawer Mechanics Cart — Custom Honeycomb Storage Wall

This is a precision-fit Honeycomb Storage Wall (HSW) designed specifically for the
U.S. GENERAL 30 in., 5-Drawer Mechanics Cart.
 

Now you can HORDE more things… I mean—uhh—organize your things!

🔧 Key Features

  • Exact-fit design for the U.S. GENERAL 30" 5-Drawer cart
  • Large 37 × 20 honeycomb grid for maximum modular storage
  • Custom clearance cutouts for:
    • Gas struts (lid pistons)
    • Locking bar mechanism
  • Tight, stable fit once installed
  • Converts unused lid space into a highly functional tool storage system

📏 Fit & Function Notes (Important)

  • Designed to fit tightly inside the cart lid area from corner to corner.
    Any remaining gap will prevent proper installation.
  • After installation, the lid will not fully close into the locking position
  • The lid does close nearly completely and remains fully usable
  • All moving components (gas struts and locking bar) operate normally thanks to the built-in cutouts

This is a deliberate design tradeoff:
maximum storage capacity and rigidity in exchange for losing the final locking notch of the lid.

🛠 Installation Overview

Installation is simple and requires only basic hardware and commonly available HSW mounting inserts.

I used the following mounting inserts for my build:
HSW Accessory Set – Attachment & Connector Parts
https://makerworld.com/en/models/133125-hsw-accessory-set-attachment-connector-parts

Installation process:

  1. Print the mounting inserts from the link above (or any compatible HSW insert you prefer)
  2. Press the insert(s) into the honeycomb wall
  3. Position the wall inside the lid area
  4. Drill through the lid using the insert(s) as guides
  5. Secure the wall using small bolts

I personally used M3 bolts, but any similar size will work — the bolts act only as simple through-fasteners.

Once installed, the wall is extremely solid and does not shift during use.

Note: Mounting inserts are not included with this model's files and must be obtained separately.

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You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.