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MPX Plug/Socket Potting Mold

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X1E
P1P
H2S
X1 Carbon
H2D
H2D Pro
P2S
X1
A1
A1 mini
P1S
H2C
X2D
A2L

0.2mm layer, 5 walls, 20% infill
0.2mm layer, 5 walls, 20% infill
Designer
42 min
1 plate
5.0(1)

Open in Bambu Studio
Boost
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33
1
0
46
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Description

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Potting Instructions for MPX Plug/Socket with 5-Minute Epoxy

Purpose
Mechanical strain relief for solder joints and defined strain relief through epoxy potting in a PETG mold.

Materials

  • MPX plug, pre-soldered
  • 3D printed PETG mold
  • PTFE dry spray as release agent
  • 5-minute epoxy
  • M4 screws and washers
  • Heat shrink tubing
  • Mixing nozzle or syringe

Preparation

  • Slide heat shrink tubing over the cables beforehand.
  • Position tubing so it will partially lie within the potting area later.
  • Shrink the tubing.
  • Lightly coat the inside of the mold with PTFE dry spray.
  • Wipe off excess. No visible film.
  • Insert the MPX plug into the mold.
  • Align cables without tension.

Closing the mold

  • Join the mold halves.
  • Screw together evenly with M4 screws.
  • No distortion of the mold.

Potting

  • Mix epoxy according to manufacturer's instructions.
  • First, intentionally inject a small amount of epoxy under the contacts.
    Purpose: To prevent air inclusions in the contact area.
  • Then slowly fill in the remaining epoxy.
  • Ensure that the heat shrink tubing is completely wetted and potted.
  • Gently tap or vibrate to reduce air bubbles.

Curing

  • Leave undisturbed until fully cured.
  • Avoid heat input.

Demolding

  • Loosen M4 screws.
  • Carefully open the mold.
  • Remove the potted connector.

Note

  • The potted heat shrink tubing acts as a flexible transition zone between the cable and epoxy.
  • PTFE allows clean separation of PETG and epoxy without residue.

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0.2mm layer, 5 walls, 20% infill
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