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Metabo KGS 216 M Dust Extraction

Print Profile(1)

All
P1S
P1P
H2D
X1
P2S
H2D Pro
A1
X1E
H2C
X1 Carbon
H2S
X2D
A2L

0.2mm layer, 2 walls, 33% infill
0.2mm layer, 2 walls, 33% infill
Designer
7 h
1 plate
5.0(1)

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Description

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A miter saw makes a lot of mess. On YouTube, I have seen various wooden dust collection boxes that sit behind the fence, which extract a lot of dust.

 

For my Metabo KGS 216 M, I designed such a dust collection box for printing. There isn't much space for a vacuum cleaner connection, which is why the dust ports look a bit strange.

 

With the dust collection box, +/-45° horizontally can still be achieved. Cuts of +45° vertically are no longer possible with it, but I don't really need these either.

 

The original dust flap does not need to be removed and can also be connected to the vacuum cleaner. When sawing, the flap is simply flattened by the box.

 

The vacuum connections are osVacNeo M32 connectors.

 

Also required:

  • An approx 4mm thick plate (acrylic glass or wood) to cover the box (printable model available as a step file)
  • An approx 5mm thick strip (65-70mm high) that goes in front of the original fence
  • 3mm wood screws (approx 16mm long) to fasten the cover plate
  • 4 M5x30 countersunk screws and 4 M5 nuts for fastening the strip to the original fence (the box is fastened with 2 screws)
  • some duct tape to firmly insert the dust ports into the box

UPDATE 24.12.2025

There isn't as much dirt behind the machine anymore, but a lot still flies to the left and right. However, for a first optimization step, the dust extraction works :-)

Comment & Rating (12)

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unfortunately it doesn't fit the kgsv 216 mc
The designer has replied
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Hi, it's also another type of saw, sorry
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Replying to @maot1985 :
was also intended as information for other searchers the successor saw is this 😉 the profile is good otherwise 👍🏼
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do you have a file for the acrylic top? 🙂
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What do you mean? A DXF file? I printed the side part and then transferred it to an acrylic sheet using a router with a template bit on the router table
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Replying to @maot1985 :
Okay Thanks, that makes sense :-) I thought you had printed a template or similar
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Would it be possible to get this print, with classic normal vaccum port ?
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What diameter do you need
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I hope it fits 😊 there seem to be different versions of the KGS 216. I printed a zero-gap insert from Makerworld and it didn't fit at all. That's why I always upload the Step data when possible so that everyone can adjust it if in doubt
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Not yet printed, but worth a boost just for the design alone. I will try to mount it on my KGSV 72. Thanks to the CAD data, that should work. Absolutely brilliant idea!!!
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I have the bosch glide 😭😭😭
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Print Profile
0.2mm layer, 2 walls, 33% infill
well matched
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License

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