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Reinforced handle for roller shutters (PETG)

Print Profile(2)

All
A1 mini
P1P
X1 Carbon
H2D
A1
P1S
X1
P2S
X1E
H2S
H2D Pro
H2C
X2D
A2L

0.2mm layer, 6 walls, 40% infill
0.2mm layer, 6 walls, 40% infill
Designer
2.4 h
1 plate

0.2mm layer, 6 walls, 50% infill
0.2mm layer, 6 walls, 50% infill
Designer
2.4 h
1 plate

Open in Bambu Studio
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Description

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Reinforced handle designed to replace original models at a lower cost, without sacrificing robustness. Tested and approved on 2-meter bay window shutters with aging mechanisms for 2 months.

 

Warning: Roller shutter handles are not always standardized. Measure before printing to avoid unpleasant surprises!

 

Hole diameter4.5 mm
Distance center of hole – top of claw7.5 mm
Spacing between claws4.5 mm
Width of each claw 6 mm
Useful size for insertion14 mm

 

Parts to print:

  • 1 handle: Designed for ergonomic grip.
  • 1 rotating part: Allows fluid movement.
  • 2 caps to choose from: Cap: Standard version, easy to assemble / Cap_V2: More snug and elegant design (ideal if your printer and filament are well calibrated).
  • 1 pin: Ensures solid fastening of the assembly.

Assembly tip:

  • A drop of cyanoacrylate glue in the cap is recommended for optimal hold.
  • To avoid creaking, add a drop of WD40 to the rotating parts before assembly.

Print settings (tested with PETG only)

 

PartKey settings
All parts0.4 mm nozzle, PETG, 0.2 mm layer height, walls = 6, Wall Generator = Arachne
Handle6 walls, Infill/Wall overlap = 25%, auto supports (tree)
Rotating partRaft = 2 layers, seam position = back
CapsSeam = random, top/bottom layers = 3, infill = 10% (grid pattern)
PinInfill = 100% (rectilinear pattern)

Optimization:

  • A support blocker is integrated for the handle hole (less filament, less finishing).
  • The circle is not perfect, but the pin is adapted for optimal fit.

Documentation (1)

Assembly Guide (1)
Assemblage.pdf

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