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Legend of Zelda Breath of the Wild Master Sword

Print Profile(7)

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P1S
X1 Carbon
X1E
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H2C
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A2L
A1 mini

0.12mm layer, 3 walls, 15% infill
0.12mm layer, 3 walls, 15% infill
Designer
35.3 h
6 plates
4.9(92)

crossguard only with normal supports
crossguard only with normal supports
Designer
7.9 h
1 plate
5.0(2)

crossguard only split in half - print 2x
crossguard only split in half - print 2x
Designer
3.5 h
1 plate
4.0(2)

A1 Mini: 0.12mm layer, 3 walls, 15% infill
A1 Mini: 0.12mm layer, 3 walls, 15% infill
Designer
37.9 h
11 plates
5.0(1)
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Open in Bambu Studio
Boost
1987
6043
289
215
3.4 k
1.3 k
Released 

Description

Since I couldn't find a game-accurate the Legend of Zelda Breath of the Wild (BOTW) Master Sword, I decided to design one myself based on images from the game. The sword has a total length of 105 cm.
 

You can find the matching scabbard here: https://makerworld.com/de/models/1986250-legend-of-zelda-botw-master-sword-scabbard

 

The construction consists of a 10 mm outer diameter and 95 cm long carbon fiber tube (cut to length with a saw) and several 3 mm outer diameter steel rods to prevent the individual parts from twisting. The remaining parts (golden diamond and clamps, green leather strips) as well as the first and last parts are attached with glue.
The first build plate has a test disc to check the size of the holes. If the tolerances do not fit, this can be changed in Bambu Studio using XY Hole Compensation (https://wiki.bambulab.com/en/software/bambu-studio/xy-hole-contour-compensation).

The green leather strips have a little more slack so that they can be slid onto the handle without scratching it. I compensated for the excess slack by adding small strips of masking tape to the inside of the green leather strips. To prevent them from twisting, I secured them in place with a few dots of glue on the inside. The seam of the handle can be used to align the leather strips. 

The parts were printed on a smooth PEI plate.
 

The handle was printed in Geeetech PLA Sparkly Blue, the green leather strap in Geeetech PLA Matte Olive Green, the brackets and diamonds in Geeetech PLA Silk Gold and the blade in Geeetech PLA Silk Silver.

 

Update:

I added an alignment tool to plate 5, which can be used to align the gold diamond when gluing. In addition, I rotated the gold diamonds to better hide the seam.

alignment tool

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License

This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.