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Infinite length 8040 4040 horizontal extrusion

Print Profile(3)

All
A1
H2S
X1 Carbon
P1S
H2D
A1 mini
X1E
H2D Pro
P1P
X1
P2S
H2C
X2D
A2L

0.2mm layer, 5 walls, 25% infill
0.2mm layer, 5 walls, 25% infill
Designer
22.9 h
4 plates
4.9(10)

0.28mm layer height (1cm test print)
0.28mm layer height (1cm test print)
1.3 h
2 plates
5.0(11)

0.2mm layer, 2 walls, 15% infill
0.2mm layer, 2 walls, 15% infill
3.8 h
1 plate
5.0(6)

Open in Bambu Studio
Boost
1453
3878
62
88
1.2 k
263
Released 

Description

Horizontally printable 4040 and 8040 extrusion profiles designed with dovetail joints for infinitely stackable length. Overlap the profiles by 50%, then print half length pieces to cap things off. Add thin glue to keep it together. 

  • 8040 and 4040
  • 250 and 125 mm lengths included
  • For custom lengths: Uncheck “Uniform Scaling” and adjust Y value to desired length
  • 0.1mm clearance between parts so assembly goes smooth and there's some room for glue
  • Half-lap for infinite length (see assembly example image)
  • No supports needed
  • Loads sprung T-nuts from sides and ends
  • Very strong because of layer orientation, no need for more than 5 layer perimeters

Should you want to change clearance, OnShape model is available here: https://cad.onshape.com/documents/45d154bbfd45130f00cf19aa/w/ad3d621d5e6002f2e491567d/e/f61d50c84af1061d95dcdfaa?renderMode=0&uiState=68cd13be0b79c2bb2e963645 

 

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License

This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.