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Body Mount Bushing/Lift Info Mitsubishi Montero

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Description

Summary

The Mitsubishi Montero and Pajero models use 8-12 2-piece body mounts. Some later models may use 1 or 2 pair of 1-piece body mounts, not covered here. In that case, you can generally retain the original 1-piece bushings and replace the remaining 2-piece bushings.

The MityMax and D50 pickup models generally use 6 2-piece bushings for the cab and then 8 connections to the frame.

You can purchase a molded polyurethane bushing kit that contains six 2-piece bushings:
Prothane 4-104 https://amzn.to/3CPW6pv
Yes, Amazon lists this for a Datsun pickup, but it is for the D50 and MityMax models. Will also fit the Montero/Pajero models, you'll need multiple kits for the Montero/Pajero models, or 3D print (TPU) extra bushings with these OpenSCAD files. You'll need to re-use the top and bottom washers with the 3D printed bushings along with the bushing sleeves.

The file BodyLift.txt includes detailed information on dimensions, hardware, etc.

Photos:
Upper and lower bushing along with the washers.
Upper bushing half, 3D printed in TPU
Lower bushing half, 3D printed in TPU
Set of bushings needed for SWB (P8), MWB (P10) and LWB (P12) body mounts
Upper row is a machined body lift block and Prothane bushing, bottom row is 3D printed

See also:
https://www.thingiverse.com/thing:6891394 < Has body lift block model
https://www.thingiverse.com/thing:6969220 < Has models for washers and sleeves if needed

Top washer is ~2.5" OD, bottom washer is ~2" OD, not sure of the OEM sleeve length

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