Han Solo DL-44 Blaster – Star Wars Prop Replica

This is my take on Han Solo’s iconic DL-44 blaster—fully modeled from scratch and built with detail and printability in mind. Every part of this legendary sidearm has been broken down into clean, manageable components for easy printing on standard FDM printers.

This model is designed at 1:1 scale and is meant for display, cosplay, or just pure collector joy. It comes in multiple parts and requires gluing for final assembly. I’ve split everything to be print-friendly while preserving the look and feel of the original movie prop.

The result is a screen-accurate replica with satisfying dimension and depth, ready to be painted, weathered, and added to your Star Wars display shelf (or holster, if you’re feeling Corellian).

Let me know what you think—and feel free to tag me if you end up building your own!

Recommended Print Settings:

• Infill: 5–10% Gyroid or Grid
• Layer Height: 0.2mm for general parts, 0.12–0.16mm for detail-rich components
• Wall Count: 3 for added strength
• Assembly: Super glue or epoxy recommended
• Scale: Already sized for 1:1 replica – do not rescale

As with all of my designs, you are absolutely free to sell the printed product, no memberships or subscriptions are needed. make as many as you like and sell as many as you like. It is your printer, your filament and your time, not mine. 

However, if you would like to contribute towards the designing of the files or feel like you want to give something for being given permission to sell physical prints of any file I design then all of these files are also available on Cults3D as open priced so you give as much or as little as you would like. Everything is extremely appreciated.

Cults3D link