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HighStrength Fully 3DPrinted Utility Folding Knife

IP Report

Print Profile(2)

All
P1S
X1E
A1
X1 Carbon
H2D
P1P
X1
H2D Pro
H2S
P2S
H2C
X2D
A2L
A1 mini

0.2mm layer, 3 walls, 15% infill
0.2mm layer, 3 walls, 15% infill
Designer
3.6 h
1 plate
4.6(30)

0.2mm layer, 3 walls, 15% infill
0.2mm layer, 3 walls, 15% infill
Designer
4.3 h
2 plates
4.6(10)

Open in Bambu Studio
Boost
470
922
60
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283
Released 

Description

This project aims to create a fully 3D-printed folding utility knife focused on maximizing structural durability while maintaining print accessibility. Core objectives include:

Zero hardware integration (100% printed components)

Positive blade locking mechanism in deployed position

 

Update Log: Minor modifications made to the model for compatibility with larger blades (3MF files updated).

you can reprint these two components to accommodate larger blades.

 

 

 

 

Print Specifications:

3 components require supports (strategically placed for easy removal)

Default 0.2mm layer height recommended

 

Assembly Notice:
⚠️ Moderate complexity – Detailed video tutorial provided.
⚠️ Mandatory pre-assembly video review required.
⚠️ Maintain safe finger clearance during operation.

⚠️ Mandatory: Review the full assembly video prior to blade disassembly. Dedicated disassembly instructions are provided in the video's concluding segment.

⚠️ Disassembly Complexity Alert:
The blade retention system's high interfacial adhesion renders disassembly 150% more challenging than installation procedures.

 

 

If you require convenient blade replacement, I have other designs better suited for that purpose. This utility knife prioritizes structural strength, resulting in relatively challenging assembly and more difficult blade installation/removal. The design aims to maximize blade fixation security while addressing 3D printing's inherent Z-axis weakness by employing multiple components to fully encapsulate the blade—eliminating reliance on Z-axis layer adhesion for load-bearing. This omnidirectional constraint system necessitates complex blade handling. Different design objectives demand distinct priorities: This project focuses on hardware-free blade retention (no bolts/golden pins) through mechanical encapsulation, with intentional compromise on blade installation accessibility to achieve structural robustness.

 

 

My similar projects, click on the picture

 

The strength of 3D-printed knives cannot be guaranteed and they are suitable only for light-duty tasks, such as cutting paper or opening Amazon packages. Unless otherwise specified, all of my knife designs are intended for light-duty use only.

 

My similar projects, click on the picture
 

 

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License

If you want to use this model commercially, please join my membership.
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This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.