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Pinewood Derby Car - Built to WIn!

IP Report

Print Profile(2)

All
A1
P1S
H2S
X1 Carbon
A1 mini
X1
P1P
H2D Pro
P2S
H2C
H2D
X1E
X2D
A2L

Pinewood Derby Racer V2
Pinewood Derby Racer V2
Designer
5 h
5 plates
5.0(4)

With Space for Wood 0.16mm layer, 3 walls, 15% infill
With Space for Wood 0.16mm layer, 3 walls, 15% infill
Designer
6.3 h
6 plates

Open in Bambu Studio
Boost
78
272
23
19
222
138
Released 

Bill of Materials

Maker's Supply Kits and Parts
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BT2x6 SHCS Self Tapping Screw (20PCS) - AA093
BT3x10 SHCS Self Tapping Screw (20PCS) - AA200
M3 Carbon Steel Hex Nut (20PCS) - AB005
M3x16 SHCS Machine Screw (10PCS) - AA039
List other parts
  • Pinewood Derby Wheels and Axles x 4: https://www.scoutshop.org/pinewood-derby-black-wheels-and-axles-17553.html
  • Pinewood Derby Tungsten Weights x 1: https://www.amazon.com/dp/B0CTMKTN8W?ref=ppx_yo2ov_dt_b_fed_asin_title

Description

This car is designed with winning in mind! According to the best sources out there, the fastest derby cars have these characteristics:

  1. A center of mass slightly ahead of the rear axle (about 1 inch).
  2. Lightweight wheels.
  3. Aerodynamic shape.
  4. Polished Axles.
  5. Lift one wheel.
  6. Ride the rail.
  7. Lubricate with graphite.
  8. Canted (bent) axles.

This model addresses many of those issues by offering near infinite adjustability to the weight, the location of the center of mass, the axles, and the steering.  Here are the design features of this model:

  1. Adjustable front and rear wheelbase allows you to widen the rear wheelbase to keep the rear wheels off the center rail when rail riding.
  2. Axles mounted at 2.5 degrees, so no axle bending is required.
  3. Front steering is micro-adjustable with an Allen wrench.  Make the car run very straight, or control exactly how much it turns into the rail for rail riding.
  4. Ballast weights can be moved to adjust the center of gravity of the car. Ballast spacers hold the weights in the place you want.  Move the weight forward or back to tune the car for ultimate speed.
  5. Long wheelbase makes a straight running car.
  6. Easily add or remove weight in minutes by opening the weight compartments.
  7. Wheels and axles can be easily removed for servicing, replacement, or upgrades.
  8. Can be configured with the right front or the left front wheel lifted for rail riding, or with all 4 wheels equally on the deck.

All of these adjustments are available at any time. Nothing is glued permanently in place. This gives you the ability to test multiple configurations and find the best and fastest setup for your car, right up to race day.

 

Personal Note: Just before making this car I helped my grandson build a wooden derby car following these same guidelines.  He won every heat by about 10 car lengths!  You can see it race here in this video. This is how you make a winning car.  I started this 3D design shortly after my grandson's victory.  It was an interesting challenge to see if the race cars can be improved with technology.  The biggest improvement in this model is its adjustability.  You don't have to build a new car to try something different.  Just use your Allen wrench and make the adjustments on the spot. 

 

One good location for buying wheels and axles is here at this link.

 

The best ballast weight for this car design are the tungsten weights frequently sold for Pinewood Derby cars.  You can find them here at this link.  These are a perfect fit for the ballast chambers in this car.

 

Check your race rules before attempting to enter a 3D printed car. 

 

There is a second print profile that includes a space for adding a wood body. Reduce your pinewood block to 14 x 14 x 32 mm and insert it into the printed body frame.  Shape to fit.

 

Please visit my complete collection of Pinewood Derby Tools.

 

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Comment & Rating (23)

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Turned out great and my son choose to do a transparent so it could be educational also to show weight distribution. Won his Den race & the overall Pack race.
The designer has replied
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Thats awesome! Thanks for the boost. your son did a great job and the car performed well.
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Replying to @JimLarsen :
Should design a modified version that can utilize more of the original wood block as we put a sliver of the wood in the weight compartment to make it legal in our Pack race, but know other races wouldn’t allow it.
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Replying to @devinlittle :
I thought about that. I could make the section forward of the weight compartment out of wood. But I am guessing the purists would still disqualify the car, and I don't blame them. I have some ideas. I will see what I can do.
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Am I understanding standing it right, when you order the hardware it comes in packages of 20? or is the price for “ one “
The designer has replied
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If you click on each link you will see that each one is a package of 10 or 20 pieces. They are just over $1 for each package, so all the parts are about $4.
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Replying to @JimLarsen :
Thank you! I saw that. I was just curious because of the price if it was for the whole package or just one fastener. I can’t wait until it’s done!
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Print Profile
Pinewood Derby Racer V2
Fresh off the printer! The details on this model are insane!
The profile uploader has replied
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why am I getting this identical comment on different models from different users?
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Great print! Thanks!
The designer has replied
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Thanks for the boost.
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idk dose it win a lot
The designer has replied
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Check some of the other comments. It has won some races. It all depends on how well you build and tune the car. It lets you adjust the center of gravity, the weight, the steering, wheel spread, and front wheel lift. If you know how to use those to your advantage, it is a great 5 ounce car.
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I like it
The designer has replied
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Thanks for the boost.
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great print. love all the adjustment points. using this one to speed test the wood one I'm racing. works amazingly!
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Print Profile
Pinewood Derby Racer V2
The profile uploader has replied
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thanks for the boost!
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Boosted
Print Profile
Pinewood Derby Racer V2
The profile uploader has replied
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Thnks for the boost.
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Print Profile
Pinewood Derby Racer V2
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